IP Library Granted Patent US 10,940,617
Granted Patent B2
US 10,940,617 · App. 16/453,095 · Granted Mar 9, 2021

Golf club head having multi-material face and method of manufacture

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Quick Facts
Patent No.
US 10,940,617
App. No.
16/453,095
Filed
Jun 26, 2019
Granted
Mar 9, 2021
Kind
B2
Art Unit
3711
USPC
473/324
Abstract

A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a striking face portion that is backed by a composite layer. The multi-material face disclosed in accordance with the present invention may generally be manufactured via a bladder molding process that applies hydrostatic forces to the composite layer to create a more consistent bond between the composite material and the metallic material.

Claims (35)

1. A golf club head comprising:

a striking face provided near a forward portion of said golf club head;

a body connected to an aft portion of said striking face further comprising a crown, a sole, and a skirt;

said striking face further comprising;

a backing portion located at an inner side of said striking face and at least one face insert located at an outer side of said striking face,

said backing portion having a backing portion thickness and further comprising:

a frontal surface, located at a frontal portion of said backing portion, and a rear surface located at a rear portion of said backing portion,

wherein said frontal surface has a substantially variable contour and said rear surface has a substantially planar contour, creating a variable thickness profile,

wherein a thickest portion of said backing portion thickness is greater than about 1.5 mm and less than about 3.0 mm, and

wherein striking face has a characteristic time slope of greater than about 5 and less than about 50.

2. The golf club head of claim 1 , wherein said characteristic time slope is greater than about 10 and less than about 45.

3. The golf club head of claim 2 , wherein said characteristic time slope is greater than about 15 and less than about 20.

4. The golf club head of claim 1 , wherein the thickest portion of said backing portion thickness is greater than about 1.75 mm and less than about 2.75 mm.

5. The golf club head of claim 4 , wherein the thickest portion of said backing portion thickness is greater than about 2.25 mm.

6. The golf club head of claim 1 , wherein said face insert has a thickness of greater than about 0.2 mm and less than about 2.0 mm.

7. The golf club head of claim 6 , wherein said face insert has a thickness of greater than about 0.5 and less than about 1.5 mm.

8. The golf club head of claim 7 , wherein said face insert has a thickness of about 1.0 mm.

9. The golf club head of claim 6 , wherein said golf club head has a first peak frequency to volume ratio of greater than about 7.0 hertz/cc and less than about 15.0 hertz/cc; said first frequency to volume ratio is defined as a first peak frequency of a signal power diagram of the sound of said golf club head as it impacts a golf ball, divided by a volume of said golf club head.

10. The golf club head of claim 9 , wherein said first peak frequency to volume ratio is greater than about 9.0 hertz/cc and less than about 13.0 hertz/cc.

11. The golf club head of claim 10 , wherein said first peak frequency to volume ratio is about 8.0 hertz/cc.

12. A golf club head comprising:

a striking face provided near a forward portion of said golf club head;

a body connected to an aft portion of said striking face further comprising a crown, a sole, and a skirt;

said striking face further comprising;

a backing portion located at an inner side of said striking face and at least one face insert located at an outer side of said striking face,

said backing portion having a backing portion thickness and further comprising:

a frontal surface, located at a frontal portion of said backing portion, and a rear surface located at a rear portion of said backing portion,

wherein said frontal surface has a substantially variable contour and said rear surface has a substantially planar contour, creating a variable thickness profile,

wherein a thickest portion of said backing portion thickness is greater than about 1.5 mm and less than about 3.0 mm.

13. The golf club head of claim 12 , wherein the thickest portion of said backing portion thickness is greater than about 1.75 mm and less than about 2.75 mm.

14. The golf club head of claim 13 , wherein the thickest portion of said backing portion thickness is greater than about 2.25 mm.

15. The golf club head of claim 12 , wherein said face insert has a thickness of greater than about 0.2 mm and less than about 2.0 mm.

16. The golf club head of claim 15 , wherein said face insert has a thickness of greater than about 0.5 and less than about 1.5 mm.

17. The golf club head of claim 16 , wherein said face insert has a thickness of about 1.0 mm.

18. The golf club head of claim 15 , wherein said golf club head has a first peak frequency to volume ratio of greater than about 7.0 hertz/cc and less than about 15.0 hertz/cc; said first frequency to volume ratio is defined as a first peak frequency of a signal power diagram of the sound of said golf club head as it impacts a golf ball, divided by a volume of said golf club head.