IP Library Granted Patent US 11,136,920
Granted Patent B2
US 11,136,920 · App. 17/034,713 · Granted Oct 5, 2021

Flexible coupling for geared turbine engine

Inventors: William G. Sheridan (Southington, CT); John R. Otto (Middletown, CT)
Assignee: RAYTHEON TECHNOLOGIES CORPORATION
F02C7/36F02C7/06F02C7/20F05D2260/403F05D2260/40311F05D2260/96
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Quick Facts
Patent No.
US 11,136,920
App. No.
17/034,713
Filed
Sep 28, 2020
Granted
Oct 5, 2021
Kind
B2
Art Unit
3746
USPC
415/124.1
Abstract

A gas turbine engine includes a fan, a fan shaft coupled with the fan and arranged along an engine central axis, and a frame supporting the fan shaft. The frame defines a lateral frame stiffness (LFS). An epicyclic gear system is coupled to the fan shaft, and a non-rotatable flexible coupling and a rotatable flexible coupling support the epicyclic gear system. The non-rotatable flexible coupling and the rotatable flexible coupling each have a stiffness of a common stiffness type under a common type of motion with respect to the engine central axis. The stiffness is defined with respect to the LFS. The stiffness of the rotatable flexible coupling is greater than the stiffness of the non-rotatable flexible coupling.

Claims (37)

1. A gas turbine engine comprising:

a fan;

a fan shaft coupled with the fan and arranged along an engine central axis;

a frame supporting the fan shaft, the frame defining a lateral frame stiffness (LFS);

an epicyclic gear system coupled to the fan shaft; and

a non-rotatable flexible coupling and a rotatable flexible coupling supporting the epicyclic gear system,

the non-rotatable flexible coupling and the rotatable flexible coupling each having a stiffness of a common stiffness type under a common type of motion with respect to the engine central axis, the stiffness being defined with respect to the LFS, the stiffness of the rotatable flexible coupling being greater than the stiffness of the non-rotatable flexible coupling.

2. The gas turbine engine as recited in claim 1 , wherein the common type of motion is selected from Motion I, Motion II, Motion III, or Motion IV, where Motion I is parallel offset guided end motion, Motion II is cantilever beam free end motion and Motion III is angular misalignment no offset motion and Motion IV is axial motion.

3. The gas turbine engine as recited in claim 2 , wherein the epicyclic gear system includes a sun gear in meshed engagement with multiple intermediate gears that are rotatably mounted on bearings in a non-rotatable carrier, each intermediate gear is in meshed engagement with a rotatable ring gear, the sun gear is rotatably coupled to the fan shaft, and the non-rotatable flexible coupling is coupled with the non-rotatable carrier.

4. The gas turbine engine as recited in claim 3 , wherein the common stiffness type is Stiffness A under Motion IV, and a ratio of LFS/Stiffness A of the non-rotatable flexible coupling is in a range of 6-25, and a ratio of LFS/Stiffness A of the rotatable flexible coupling is in a range of 28-200.

5. The gas turbine engine as recited in claim 3 , wherein the common stiffness type is Stiffness B under Motion II, and a ratio of LFS/Stiffness B of non-rotatable flexible coupling is in a range of 10-40, and a ratio LFS/Stiffness B of the rotatable flexible coupling is in a range of 33-1000.

6. The gas turbine engine as recited in claim 3 , wherein the common stiffness type is Stiffness C under Motion I, and a ratio of LFS/Stiffness C of the non-rotatable flexible coupling is in a range of 1.5-7, and a ratio LFS/Stiffness C of the rotatable flexible coupling is in a range of 16-100.

7. The gas turbine engine as recited in claim 3 , wherein the common stiffness type is Stiffness D under Motion I, and a ratio of LFS/Stiffness D of the non-rotatable flexible coupling is in a range of 0.25-0.5, and a ratio LFS/Stiffness D of the rotatable flexible coupling is in a range of 2-100.

8. The gas turbine engine as recited in claim 3 , wherein the common stiffness type is Stiffness E under Motion III, and a ratio of LFS/Stiffness E of the non-rotatable flexible coupling is in a range of 6-40, and a ratio LFS/Stiffness E of the rotatable flexible coupling is in a range of 4-500.

9. The gas turbine engine as recited in claim 2 , wherein the epicyclic gear system includes a sun gear in meshed engagement with multiple intermediate gears that are rotatably mounted on bearings in a rotatable carrier, each intermediate gear is in meshed engagement with a non-rotatable ring gear, the sun gear is rotatably coupled to the fan shaft, and the first, non-rotatable flexible coupling is coupled with the non-rotatable ring gear.

10. The gas turbine engine as recited in claim 9 , wherein the common stiffness type is Stiffness A under Motion IV, and a ratio of LFS/Stiffness A of the non-rotatable flexible coupling is in a range of 6-25, and a ratio of LFS/Stiffness A of the rotatable flexible coupling is in a range of 28-200.

11. The gas turbine engine as recited in claim 9 , wherein the common stiffness type is Stiffness B under Motion II, and a ratio of LFS/Stiffness B of non-rotatable flexible coupling is in a range of 10-40, and a ratio LFS/Stiffness B of the rotatable flexible coupling is in a range of 33-1000.

12. The gas turbine engine as recited in claim 9 , wherein the common stiffness type is Stiffness C under Motion I, and a ratio of LFS/Stiffness C of the non-rotatable flexible coupling is in a range of 1.5-7, and a ratio LFS/Stiffness C of the rotatable flexible coupling is in a range of 16-100.

13. The gas turbine engine as recited in claim 9 , wherein the common stiffness type is Stiffness D under Motion I, and a ratio of LFS/Stiffness D of the non-rotatable flexible coupling is in a range of 0.25-0.5, and a ratio LFS/Stiffness D of the rotatable flexible coupling is in a range of 2-100.

14. The gas turbine engine as recited in claim 9 , wherein the common stiffness type is Stiffness E under Motion III, and a ratio of LFS/Stiffness E of the non-rotatable flexible coupling is in a range of 6-40, and a ratio LFS/Stiffness E of the rotatable flexible coupling is in a range of 4-500.

15. The gas turbine engine as recited in claim 1 , wherein the epicyclic gear system is coupled through an input shaft to a low pressure turbine, the low pressure turbine having a pressure ratio of greater than 5.

16. A gas turbine engine comprising:

a fan;

a fan shaft coupled with the fan and arranged along an engine central axis;

a frame supporting the fan shaft, the frame defining a lateral frame stiffness (LFS);

an epicyclic gear system coupled to the fan shaft; and

a non-rotatable flexible coupling and a rotatable flexible coupling supporting the epicyclic gear system, the non-rotatable flexible coupling and the rotatable flexible coupling being subject to a Motion I of parallel offset guided end motion with respect to the engine central axis,

the non-rotatable flexible coupling and the rotatable flexible coupling each having a Stiffness D of a common stiffness type under Motion I, the Stiffness D being defined with respect to the LFS, the Stiffness D of the rotatable flexible coupling being greater than the stiffness of the non-rotatable flexible coupling, and a ratio of LFS/Stiffness D of the non-rotatable flexible coupling is in a range of 0.25-0.5.

17. The gas turbine engine as recited in claim 16 , wherein a ratio LFS/Stiffness D of the rotatable flexible coupling is in a range of 2-100.

18. A gas turbine engine comprising:

a fan;

a fan shaft coupled with the fan and arranged along an engine central axis;

a frame supporting the fan shaft, the frame defining a lateral frame stiffness (LFS);

an epicyclic gear system coupled to the fan shaft; and

a non-rotatable flexible coupling and a rotatable flexible coupling supporting the epicyclic gear system, the non-rotatable flexible coupling and the rotatable flexible coupling being subject to a Motion IV of axial motion with respect to the engine central axis,

the non-rotatable flexible coupling and the rotatable flexible coupling each having a Stiffness A of a common stiffness type under Motion IV, the Stiffness A being defined with respect to the LFS, the Stiffness A of the rotatable flexible coupling being greater than the stiffness of the non-rotatable flexible coupling, and a ratio of LFS/Stiffness A of the non-rotatable flexible coupling is in a range of 6-25.

19. The gas turbine engine as recited in claim 18 , wherein a ratio of LFS/Stiffness A of the rotatable flexible coupling is in a range of 28-200.

Assignments (1)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064714/0001 →