Fluid-cooled active part, electric machine, and drive system
View Patent ↗The invention relates to a fluid-cooled active part ( 1 ) for an electric machine ( 38 ), wherein the active part ( 1 ) is substantially cylindrical or hollow cylindrical, having axially extending grooves ( 2 ), at least one electrical conductor ( 3 ), which is arranged in the associated groove ( 2 ) at least in some sections and which is composed of a plurality of partial conductors ( 4 ), one or more main insulators ( 5 ), each arranged between the associated conductor ( 3 ) and the associated groove ( 2 ), and partial-conductor insulators ( 6 ), each surrounding the associated partial conductor ( 4 ). The invention further relates to an electric machine ( 38 ), having such a fluid-cooled active part ( 1 ) designed as a stator ( 39 ) and/or such a fluid-cooled active part ( 1 ) designed as a rotatably mounted rotor ( 40 ), wherein the electric machine ( 38 ) can be operated with a voltage in the range of at least a few kilovolts, preferably a few tens of kilovolts. Finally, the invention relates to a drive System ( 41 ), having such an electric machine ( 38 ) and a fluid energy machine ( 42 ) for the fluid, wherein the fluid energy machine ( 42 ) is designed as a compressor, in particular for process gas, or as a pump, in particular for a process liquid. In order to provide, among other things, a high-performance fluid-cooled active part that is compact and, in particular, resistant in the environment of the fluid or of a process fluid, it is proposed, among other things, that the active part ( 1 ) has one or more cooling Channels ( 7 ) for conducting the fluid, in particular a process fluid, wherein each cooling Channel ( 7 ) is arranged between the associated main insulator ( 5 ) and the respective partial-conductor insulators ( 6 ).
1. A fluid-cooled active part for an electric machine, wherein the fluid-cooled active part is essentially cylindrical or hollow cylindrical, the fluid-cooled active part comprising:
axially extending grooves;
at least one electrical conductor that in each case is arranged in a respective groove of the axially extending grooves at least in certain sections and is composed of a plurality of sub-conductors;
a respective main insulator that is arranged between the respective conductor and the respective groove;
a respective sub-conductor insulator that surrounds a respective sub-conductor of the plurality of sub-conductors; and
a respective cooling channel for guiding a fluid,
wherein the respective cooling channel is arranged between the respective main insulator and the respective sub-conductor insulator, and
wherein the fluid is a process fluid.
2. The fluid-cooled active part of claim 1 ,
wherein the respective cooling channel has an inlet channel, an outlet channel, and a respective connecting channel for fluidically connecting the inlet channel to the outlet channel,
wherein the respective groove has a groove base and two groove walls,
wherein the respective inlet channel or the respective outlet channel is arranged between the respective conductor and the groove base or the groove opening that opposes the groove base in a radial direction, and
wherein the respective connecting channel is arranged at least predominantly between the respective conductor and one of the two groove walls.
3. An electric machine comprising:
a first fluid-cooled active part configured as a stator, a second fluid-cooled active part configured as a rotatably mounted rotor, or the first fluid-cooled active part and the second fluid-cooled active part, the first fluid-cooled active part, the second fluid-cooled active part, or the first fluid-cooled active part and the second fluid-cooled active part each being essentially cylindrical or hollow cylindrical, and comprising:
axially extending grooves;
at least one electrical conductor that in each case is arranged in a respective groove of the axially extending grooves at least in certain sections and is composed of a plurality of sub-conductors;
a respective main insulator that is arranged between the respective conductor and the respective groove;
a respective sub-conductor insulator that surrounds a respective sub-conductor of the plurality of sub-conductors; and
a respective cooling channel for guiding a fluid,
wherein the respective cooling channel is arranged between the respective main insulator and the respective sub-conductor insulator,
wherein the fluid is a process fluid, and
wherein the electric machine is operable with an electrical voltage in the range of at least three kilovolts.
4. A drive system comprising:
an electric machine comprising:
a first fluid-cooled active part configured as a stator, a second fluid-cooled active part configured as a rotatably mounted rotor, or the first fluid-cooled active part and the second fluid-cooled active part, the first fluid-cooled active part, the second fluid-cooled active part, or the first fluid-cooled active part and the second fluid-cooled active part each being essentially cylindrical or hollow cylindrical, and comprising:
axially extending grooves;
at least one electrical conductor that in each case is arranged in a respective groove of the axially extending grooves at least in certain sections and is composed of a plurality of sub-conductors;
a respective main insulator that is arranged between the respective conductor and the respective groove;
a respective sub-conductor insulator that surrounds a respective sub-conductor of the plurality of sub-conductors; and
a respective cooling channel for guiding a fluid, wherein the respective cooling channel is arranged between the respective main insulator and the respective sub-conductor insulator, and wherein the electric machine is operable with an electrical voltage in the range of at least three kilovolts; and
a fluid energy machine for the fluid,
wherein the fluid is a process fluid, and
wherein the fluid energy machine is configured as a compressor or as a pump.