IP Library Granted Patent US 11,572,231
Granted Patent B2
US 11,572,231 · App. 17/059,218 · Granted Feb 7, 2023

Storage system with modular container handling vehicles

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Quick Facts
Patent No.
US 11,572,231
App. No.
17/059,218
Granted
Feb 7, 2023
Kind
B2
Abstract

The present invention provides a storage system comprising a storage grid comprising vertical column profiles defining a plurality of grid columns, the grid columns comprise storage columns, in which storage containers can be stored one on top of another in vertical stacks, the storage grid comprising at least one rail grid at the upper ends of the column profiles, a first container handling vehicle and a second container handling vehicle, the first and the second container handling vehicles each comprising at least one wheel base unit ( 2 ) and a first container handling module ( 13 ) or a second container handling module ( 12 or 14 ), respectively, connected to the wheel base unit 82 ), each wheel base unit ( 2 ) having a wheel arrangement for movement of the wheel base unit in two perpendicular directions upon a rail grid of the storage system, and a horizontal periphery fitting within the horizontal area defined by a grid cell of the rail grid such that wheel base units may pass each other on any adjacent grid cells of the rail grid, each of the wheel base units comprises an upper surface configured as a connecting interface for connection to any of the first and second container handling modules, and the first container handling module is a different type of container handling module to the second container handling module.

Claims (25)

1. A storage system comprising:

a storage grid comprising vertical column profiles defining a plurality of grid columns, the grid columns comprise storage columns, in which storage containers can be stored one on top of another in vertical stacks, the storage grid comprising at least one rail grid at upper ends of the column profiles,

a first container handling vehicle and a second container handling vehicle, the first and the second container handling vehicles each comprising at least one wheel base unit and a first container handling module or a second container handling module, respectively, connected to the wheel base unit,

each wheel base unit having a wheel arrangement for movement of the wheel base unit in two perpendicular directions upon a rail grid of the storage system, and a horizontal periphery fitting within a horizontal area defined by a grid cell of the rail grid such that wheel base units may pass each other on any adjacent grid cells of the rail grid, each of the wheel base units comprises an upper surface configured as a connecting interface for connection to any of the first and second container handling modules, and

the first container handling module is a different type of container handling module to the second container handling module.

2. A storage system according to claim 1 , wherein the first and the second container handling vehicles can lift and lower a storage container within a grid column and/or transfer a storage container upon a rail grid.

3. A storage system according to claim 1 , wherein the connecting interface of the wheel base unit comprises a horizontal top panel featuring multiple connecting elements.

4. A storage system according to claim 3 , wherein the connecting interface of the first and the second container handling module comprises connecting elements arranged at positions corresponding to the multiple connecting elements of the top panel.

5. A storage system according to claim 3 , wherein the top panel features a centre opening allowing access to internal components of the wheel base unit.

6. A storage system according to claim 1 , wherein each of the first and the second container handling module comprises a connecting interface for connection to the connecting interface of the wheel base unit.

7. A storage system according to claim 1 , wherein one of the first and the second container handling modules comprises

a cantilever section having a lifting device, wherein the container handling module is connected to a single wheel base unit and the lifting device is arranged to raise and lower a storage container within a grid column positioned below the cantilever section.

8. A storage system according to claim 1 , wherein one of the first and the second container handling modules comprises

a bridge section to which at least one lifting device is connected, wherein the container handling module is connected to two separate wheel base units, such that the bridge section is supported by a wheel base unit at each of two opposite ends and the lifting device is arranged to raise and lower a storage container within a grid column positioned below the bridge section.

9. A storage system according to claim 1 , wherein one of the first and the second container handling modules comprises

a storage container carrier, wherein the container handling module is connected to a single wheel base unit, such that a storage container may be supported on top of the wheel base unit.

10. A storage system according to claim 1 , wherein one of the first and the second container handling modules comprises

a storage container carrier, wherein the container handling module is connected to a single wheel base unit, the storage container carrier comprising a conveyor unit, such that a storage container may be supported on top of the wheel base unit and moved in a lateral direction when the conveyor unit is activated.

11. A storage system according to claim 1 , wherein the first container handling vehicle comprises a lifting device arranged to raise and lower a storage container within a grid column.

12. A storage system according to claim 1 , wherein the first container handling vehicle comprises a cantilever section and a lifting device, the lifting device is arranged to raise and lower a storage container within a grid column positioned below the cantilever section and comprises a lifting shaft, a motor for rotating the lifting shaft, a lifting frame for releasably connecting a storage container, and lifting bands connecting the lifting shaft to the lifting frame.

13. A storage system according to claim 1 , wherein the second container handling vehicle comprises a container carrier connected to a single wheel base unit, such that a storage container may be supported on top of the wheel base unit.

14. A storage system according to claim 1 , comprising a transfer rail grid being separate from the rail grid at the upper ends of the column profiles wherein

the transfer rail grid comprises rails upon which the wheel base unit may move in two perpendicular horizontal directions.

15. A storage system according to claim 14 , wherein the transfer rail grid is arranged at a level below a level of the rail grid at the upper ends of the column profiles.

16. A storage system according to claim 14 , wherein the transfer rail grid comprises a section arranged below a transfer column of the storage grid, such that the first and/or the second container handling vehicle may raise or lower a storage container between the rail grid at the upper ends of the column profiles and a first and/or second container handling vehicle arranged on the transfer rail grid below the transfer column.