IP Library Granted Patent US 11,624,432
Granted Patent B2
US 11,624,432 · App. 17/537,871 · Granted Apr 11, 2023

Continuously variable transmissions, synchronous shifting, twin countershafts and methods for control of same

Inventor: Brian Schoolcraft (Cedar Park, TX)
Assignee: Fallbrook Intellectual Property Company LLC
F16H37/022B60K17/08B60W10/04B60W10/101B60W30/182F16H3/44F16H37/065F16H37/086F16H61/0437B60W2710/1005F16H2003/442F16H2037/028F16H2200/201F16H2200/2005F16H2200/2007F16H2200/2033F16H2200/2064F16H2200/2082F16H2306/40F16H2702/02
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Quick Facts
Patent No.
US 11,624,432
App. No.
17/537,871
Filed
Nov 30, 2021
Granted
Apr 11, 2023
Kind
B2
Art Unit
3655
USPC
701/51
Abstract

Systems and methods for controlling transmissions having CVTs are disclosed with multiple modes and gearing arrangements for range enhancements, where embodiments include synchronous shifting to allow the transmission to achieve a continuous range of transmission ratios, while minimizing “empty” cycling of the CVT during mode shifts. Embodiments provide for wide ratio range and performance and efficiency flexibility, while maximizing CVT usage through synchronous shifting.

Claims (6)

1. A method for synchronous shifting between a first gear having a first clutch assembly and a second gear having a second clutch assembly, wherein the first clutch assembly and the second clutch assembly are each configurable in any of a fully engaged state, a passively engaged state, a disengage pre-stage state and a fully disengaged state, the method comprising:

receiving a signal associated with an operating parameter of the second clutch assembly, the operating parameter being associated with the second clutch assembly operating in the passively engaged state;

commanding a second clutch assembly actuator to configure the second clutch assembly to operate in the fully engaged state; and

commanding a first clutch assembly actuator to configure the first clutch assembly in the disengage pre-stage state, wherein when torque applied to the first clutch assembly decreases below a threshold, the first clutch assembly operates in the fully disengaged state.

2. The method of claim 1 , wherein the signal associated with an operating parameter of the second clutch assembly comprises one or more of a signal indicating a slip speed of the second clutch assembly relative to the first clutch assembly or the input shaft is zero, the torque applied to the first clutch assembly is decreasing, the torque applied to the second clutch assembly is increasing, and an input torque is increasing.

3. The method of claim 1 , wherein the first clutch assembly comprises a compliant dog clutch with a shift fork and a sliding sleeve, and wherein the shift fork and the sliding sleeve are translatable axially relative to each other.