IP Library Granted Patent US 11,844,983
Granted Patent B1
US 11,844,983 · App. 17/839,673 · Granted Dec 19, 2023

Golf ball core with tailored hardness gradient

Inventors: Michael Michalewich (Norton, MA); Doug Goguen (Lakeville, MA)
Assignee: Acushnet Company
A63B37/0063A63B37/0074C08L9/00C08L2205/02
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Quick Facts
Patent No.
US 11,844,983
App. No.
17/839,673
Filed
Jun 14, 2022
Granted
Dec 19, 2023
Kind
B1
Art Unit
3711
USPC
473/371
Abstract

Compositions including a hardness agent and golf ball cores made from such compositions having a tailored hardness gradient are disclosed. The type and concentration of the components in the composition, including the hardness agent, affects the hardness, hardness gradient, and compression of cores made from the composition and, thus, can be used to produce a golf ball having desirable performance characteristics.

Claims (223)

1. A golf ball, comprising:

a core comprising:

a rubber formulation including a base rubber and a hardening agent having a hardening agent concentration HA C and a hardening agent isomer number HA LN ;

a geometric center hardness H C ;

a surface hardness H S ; and

a hardness gradient H Gr equal to the difference between H C and H S ,

wherein the hardening agent is nitrophenol and

HA

C

*

HA

L

N

1

-

1

H

Gr

0.4

;

and

a cover layer disposed about the core.

2. The golf ball of claim 1 , wherein

0

.

6

<

HA

C

*

HA

L

N

1

-

1

H

G

r

<

0

.

6

3

.

3. The golf ball of claim 1 , wherein

1

.

5

<

HA

C

*

HA

L

N

1

-

1

H

G

r

<

1

.

8

.

4. The golf ball of claim 1 , wherein

2

.

0

<

HA

C

*

HA

L

N

1

-

1

H

G

r

<

2

.

5

.

5. The golf ball of claim 1 , wherein HA C is about 0.1 to about 1.0 parts per hundred rubber.

6. The golf ball of claim 1 , wherein H C is in the range of about 50 Shore C to about 85 Shore C, H S is in the range of about 65 Shore C to about 95 Shore C, and H S is greater than H C .

7. The golf ball of claim 1 , wherein the rubber formulation further comprises a co-agent, a filler, and an initiator.

8. The golf ball of claim 1 , wherein the rubber formulation further comprises a radical scavenger.

9. The golf ball of claim 1 , wherein the base rubber is polybutadiene rubber, butyl rubber, or a blend thereof.

10. A golf ball, comprising:

a core comprising:

a rubber formulation including a base rubber, an initiator having an initiator concentration I C , and a hardening agent having a hardening agent concentration HA C and a hardening agent isomer number HA LN ;

a geometric center hardness H C ;

a surface hardness H S ; and

a hardness gradient H Gr equal to the difference between H C and H S ,

wherein the hardening agent is nitrophenol and

HA

C

*

HA

L

N

1

-

I

c

H

G

r

0.6

;

and

a cover layer disposed about the core.

11. The golf ball of claim 10 , wherein

0

.

6

2

<

HA

C

*

HA

L

N

1

-

I

C

H

G

r

<

0

.

6

4

.

12. The golf ball of claim 10 , wherein

1

.

6

<

HA

C

*

HA

L

N

1

-

I

C

H

G

r

<

2

.

0

.

13. The golf ball of claim 10 , wherein

2

.

4

<

HA

C

*

HA

L

N

1

-

I

C

H

G

r

<

2

.

7

.

14. The golf ball of claim 10 , wherein HA C is about 0.1 to about 1.0 parts per hundred rubber.

15. The golf ball of claim 10 , wherein I C is about 0.5 to about 3.0 parts per hundred rubber.

16. The golf ball of claim 10 , wherein H C is in the range of about 50 Shore C to about 85 Shore C, Hs is in the range of about 65 Shore C to about 95 Shore C, and Hs is greater than H C .

17. A golf ball, comprising:

a core comprising:

a rubber formulation including a base rubber and a hardening agent, wherein the hardening agent is a benzoic compound comprising a first functional group that is a nitro functional group and a second functional group that is selected from the group consisting of hydroxyl, amino, and sulfhydryl functional groups;

a geometric center having a hardness;

a geometric surface having a hardness;

a hardness gradient equal to the difference in the geometric center hardness and the surface hardness,

wherein the hardness gradient is between 2 Shore C and 42 Shore C; and

a cover layer disposed about the core.

18. The golf ball of claim 17 , wherein the hardening agent is nitrophenol.

19. The golf ball of claim 18 , wherein the hardening agent is 2-nitrophenol and the hardness gradient is between 30 Shore C and 42 Shore C.

20. The golf ball of claim 18 , wherein the cover layer comprises a material selected from the group consisting of polyurethanes, polyureas, and hybrids, copolymers, and blends thereof.