IP Library Granted Patent US 11,942,831
Granted Patent B2
US 11,942,831 · App. 16/935,656 · Granted Mar 26, 2024

Three-phase BLDC motor driver/controller having diagnostic signal processing

Inventors: Ryan J. Metivier (Merrimack, NH); Daniel Jacques (Jefferson, MA)
Assignee: Allegro MicroSystems, LLC
H02K11/215H02K11/26H02K11/33H02P6/16
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Quick Facts
Patent No.
US 11,942,831
App. No.
16/935,656
Filed
Jul 22, 2020
Granted
Mar 26, 2024
Kind
B2
Art Unit
2846
USPC
318/490
Abstract

Method and apparatus for providing a motor controller/driver integrated circuit package having diagnostic processing of signal(s) from a magnetic field sensor positioned in relation to a motor. The sensor signal may have a first voltage range corresponding to a valid high state and a second voltage range corresponding to a valid low state. A diagnostic module can process the received signal from the magnetic field sensor to determine whether the received signal has a voltage level within the first or second voltage ranges. An output module may generate an output signal having a state based on the whether the received signal has a voltage level within the first or second voltage ranges.

Claims (26)

1. A method comprising:

receiving, at a motor controller/driver, a signal from a magnetic field sensor positioned in relation to a motor, wherein the signal has a first voltage range corresponding to a valid high state and a second voltage range corresponding to a valid low state;

processing the received signal from the magnetic field sensor to determine whether the received signal has a voltage level within the first or second voltage ranges;

generating an output signal having a state based on the whether the received signal has a voltage level within the first or second voltage ranges.

2. The method according to claim 1 , further including processing the received signal from the magnetic field sensor to determine whether the received signal has a voltage level corresponding to a safe state.

3. The method according to claim 2 , wherein the voltage level corresponding to a safe state is a voltage level above the first voltage range.

4. The method according to claim 1 , wherein first voltage range corresponds to percentages of a supply voltage.

5. The method according to claim 1 , wherein the magnetic field sensor comprises at least one magnetic field sensing element.

6. The method according to claim 1 , wherein the magnetic field sensor comprises a Hall effect latch.

7. The method according to claim 1 , further including measuring current draw by the magnetic field sensor.

8. The method according to claim 7 , further including identifying open and/or short circuits of the magnetic field sensor based on the current draw.

9. The method according to claim 1 , further including connecting the output signal to a remote controller for alerting the system of faults associated with the magnetic field sensor.

10. The method according to claim 9 , further including receiving and processing signals from further magnetic field sensors positioned in relation to the motor.

11. A motor controller/driver integrated circuit package, comprising:

an input to receive a signal from a magnetic field sensor positioned in relation to a motor, wherein the signal has a first voltage range corresponding to a valid high state and a second voltage range corresponding to a valid low state;

a diagnostic module configured to process the received signal from the magnetic field sensor to determine whether the received signal has a voltage level within the first or second voltage ranges; and

an output module to generate an output signal having a state based on the whether the received signal has a voltage level within the first or second voltage ranges.

12. The motor controller/driver integrated circuit package according to claim 11 , wherein the diagnostic module is further configured to process the received signal from the magnetic field sensor to determine whether the received signal has a voltage level corresponding to a safe state.

13. The motor controller/driver integrated circuit package according to claim 12 , wherein the voltage level corresponding to a safe state is a voltage level above the first voltage range.

14. The motor controller/driver integrated circuit package according to claim 11 , wherein first voltage range corresponds to percentages of a supply voltage.

15. The motor controller/driver integrated circuit package according to claim 11 , wherein the magnetic field sensor comprises at least one magnetic field sensing element.

16. The motor controller/driver integrated circuit package according to claim 11 , wherein the magnetic field sensor comprises a Hall effect latch.

17. The motor controller/driver integrated circuit package according to claim 11 , wherein the diagnostic module is further configured to measure current draw by the magnetic field sensor.

18. The method according to claim 17 , wherein the diagnostic module is further configured to identify open and/or short circuits of the magnetic field sensor based on the current draw.

19. The motor controller/driver integrated circuit package according to claim 11 , wherein the motor controller/driver integrated circuit package is connected to a remote controller for alerting the system of faults associated with the magnetic field sensor.

20. The motor controller/driver integrated circuit package according to claim 11 , wherein the diagnostic module is further configured to receive and process signals from further magnetic field sensors positioned in relation to the motor.