IP Library Granted Patent US 12,125,944
Granted Patent B2
US 12,125,944 · App. 17/510,282 · Granted Oct 22, 2024

Semipolar micro-LED

Inventors: Wei Sin Tan (Plymouth, GB); Andrea Pinos (Plymouth, GB); Xiang Yu (Plymouth, GB); Samir Mezouari (Swindon, GB)
Assignee: META PLATFORMS TECHNOLOGIES, LLC
H01L33/24H01L25/0753H01L33/0075H01L33/06H01L33/145H01L33/18H01L33/32H01L33/405H01L33/62
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Quick Facts
Patent No.
US 12,125,944
App. No.
17/510,282
Filed
Oct 25, 2021
Granted
Oct 22, 2024
Kind
B2
Art Unit
2891
USPC
257/13
Abstract

A light emitting diode includes an n-type semiconductor layer including a pit structure formed therein, active layers grown only on sidewalls of the pit structure and configured to emit light, and a p-type semiconductor layer on the active layers and at least partially in the pit structure. In one embodiment, the pit structure is characterized by a shape of an inverted pyramid. The pit structure is formed in the n-type semiconductor layer by, for example, etching the n-type semiconductor layer using an etch mask layer having apertures with slanted sidewalls, or growing the n-type semiconductor layer on a substrate through a mask layer having an array of apertures.

Claims (50)

1. A light-emitting diode comprising:

an n-type semiconductor layer including a pit structure formed therein;

active layers grown only on sidewalls of the pit structure and configured to emit light; and

a p-type semiconductor layer on the active layers and at least partially in the pit structure.

2. The light-emitting diode of claim 1 , wherein the pit structure is characterized by a shape of an inverted pyramid.

3. The light-emitting diode of claim 2 , wherein:

a base of the inverted pyramid is characterized by a shape of a polygon; and

each edge of the polygon is at an intersection of a c-plane and an m-plane of the n-type semiconductor layer.

4. The light-emitting diode of claim 1 , wherein the pit structure is characterized by a maximum horizontal linear dimension less than 500 nm.

5. The light-emitting diode of claim 1 , wherein an angle between a sidewall of the pit structure and a c-plane of the n-type semiconductor layer is between 50° and 75°.

6. The light-emitting diode of claim 5 , wherein the angle between the sidewall of the pit structure and the c-plane of the n-type semiconductor layer is between 58° and 66°.

7. The light-emitting diode of claim 1 , wherein the active layers include GaN barrier layers and one or more InGaN quantum well layers.

8. The light-emitting diode of claim 1 , further comprising an electron blocking layer between the active layers and the p-type semiconductor layer.

9. A light source comprising:

an array of light-emitting diodes (LEDs), each LED of the array of LEDs comprising:

an n-type semiconductor layer including a pit structure formed therein;

active layers grown only on sidewalls of the pit structure and configured to emit light; and

a p-type semiconductor layer on the active layers and at least partially in the pit structure.

10. The light source of claim 9 , wherein:

a base of the pit structure is characterized by a shape of a polygon; and

each edge of the polygon is at an intersection of a c-plane and an m-plane of the n-type semiconductor layer.

11. The light source of claim 9 , wherein a base of the pit structure is characterized by a maximum horizontal linear dimension less than 500 nm.

12. The light source of claim 9 , wherein an angle between a sidewall of the pit structure and a c-plane of the n-type semiconductor layer is between 50° and 75°.

13. The light source of claim 9 , wherein each LED of the array of LEDs further comprises:

a p-contact coupled to the p-type semiconductor layer of the LED;

a conductive mirror coupled to the p-contact; and

a bonding pad electrically coupled to the conductive mirror and the p-contact.

14. The light source of claim 13 , wherein the p-contacts, the conductive mirrors, and the bonding pads of a group of LEDs in the array of LEDs are electrically connected to form a single pixel.

15. The light source of claim 13 , further comprising:

a backplane including drive circuits and metal bonding pads formed thereon,

wherein the bonding pads of a group of LEDs in the array of LEDs are electrically connected to a same metal bonding pad of the metal bonding pads on the backplane.

16. The light source of claim 9 , wherein:

a first group of LEDs in the array of LEDs is configured to emit visible light in a first wavelength range; and

a second group of LEDs in the array of LEDs is configured to emit visible light in a second wavelength range.

17. The light source of claim 16 , wherein a third group of LEDs in the array of LEDs is configured to emit visible light in a third wavelength range.

18. A method comprising:

forming a plurality of pit structures in a first doped semiconductor layer;

growing, using a first mask layer, active layers on only sidewalls of the pit structures, the active layers configured to emit light; and

growing a second doped semiconductor layer on the active layers, the second doped semiconductor layer at least partially in the plurality of pit structures.

19. The method of claim 18 , wherein forming the plurality of pit structures in the first doped semiconductor layer comprises:

forming an etch mask layer on the first doped semiconductor layer, wherein:

the etch mask layer includes an array of apertures;

sidewalls of each aperture of the array of apertures are slanted with respect to a c-plane of the first doped semiconductor layer; and

each aperture of the array of apertures is characterized by a circular or polygonal shape, wherein edges of the polygonal shape are at intersections of a c-plane and m-planes of the first doped semiconductor layer; and

etching the first doped semiconductor layer using the etch mask layer to form the pit structures in the first doped semiconductor layer.

20. The method of claim 18 , wherein forming the plurality of pit structures in the first doped semiconductor layer comprises:

forming a second mask layer on a substrate or a buffer layer, wherein:

the second mask layer includes an array of apertures; and

each aperture of the array of apertures is characterized by a circular or polygonal shape, wherein edges of the polygonal shape are at intersections between a c-plane and m-planes of the substrate or the buffer layer; and

growing the first doped semiconductor layer through the array of apertures, wherein sidewalls of semiconductor structures grown through the array of apertures form the plurality of pit structures.

Assignments (2)
CHANGE OF NAME Recorded May 19, 2022
From: FACEBOOK TECHNOLOGIES, LLC
To: META PLATFORMS TECHNOLOGIES, LLC
Reel/Frame 060130/0404 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2021
From: TAN, WEI SIN; PINOS, ANDREA; YU, XIANG; MEZOUARI, SAMIR
To: FACEBOOK TECHNOLOGIES, LLC
Reel/Frame 057936/0357 →
Continuity (1)
Related Publication 20230130445A1 · Apr 27, 2023
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