IP Library Granted Patent US 12,143,065
Granted Patent B2
US 12,143,065 · App. 17/526,793 · Granted Nov 12, 2024

Systems and methods for an enhanced watchdog in solar module installations

Inventors: Ron Hadar (Capitola, CA); Shmuel Arditi (Discovery Bay, CA)
Assignee: Tigo Energy, Inc.
H02S50/10H01L31/02021H01L31/052H02S40/32H02S40/34H02S50/00H02S50/15Y02E10/50
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Quick Facts
Patent No.
US 12,143,065
App. No.
17/526,793
Filed
Nov 15, 2021
Granted
Nov 12, 2024
Kind
B2
Art Unit
1726
USPC
136/244
Abstract

Systems and methods for automatically or remotely rendering a solar array safe during an emergency or maintenance. A watchdog unit is disclosed for monitoring a signal from a central controller. If the signal is lost, interrupted, or becomes irregular, or if a shutdown signal is received, then the watchdog unit can shut down one or more solar modules. Shutting down a solar module can mean disconnecting it from a power bus of the solar array or lowering the solar module voltage to a safe level.

Claims (47)

1. A system comprising:

a watchdog unit coupled between a solar module and a power bus, the power bus configured to connect a plurality of solar modules to an inverter, the watchdog unit having:

a local controller configured to monitor a power line communication from a central controller and determine whether the power line communication has been interrupted for a period longer than a predetermined time or number of allowed skips,

wherein the power line communication is a signal whose modulation represents coded information;

at least one component configured to disconnect the solar module from the power bus in response to a determination by the local controller that the power line communication from the central controller has been interrupted for a period longer than the predetermined time or number of allowed skips; and

a diode coupled in series with the power bus;

wherein the watchdog unit is configured to connect the solar module to the power bus when the power line communication is not interrupted; and

a bypass circuit configured to enable current in the power bus to bypass the solar module when the at least one component disconnects the solar module from the power bus;

wherein the bypass circuit is configured to short the power bus through the watchdog unit such that current in the power bus can bypass the solar module;

wherein the bypass circuit is configured to enable current in the power bus to bypass the diode.

2. The system of claim 1 , further comprising a junction box housing the watchdog unit, the junction box to provide connectivity between the solar module and the power bus.

3. The system of claim 2 , wherein the local controller is configured to control an output voltage from the junction box.

4. The system of claim 3 , wherein the local controller is configured to operate using power from the solar module.

5. The system of claim 1 , wherein the watchdog unit is configured to determine irregularity in periodicity of the power line communication to determine whether the power line communication is interrupted.

6. The system of claim 1 , wherein the power line communication is interrupted when a threshold of irregularity is surpassed.

7. The system of claim 1 , wherein the power line communication is interrupted when the central controller fails to send a communication.

8. The system of claim 1 , wherein the power line communication is continuous or pulsed.

9. The system of claim 1 , further configured to disconnect the solar module from the power bus when the watchdog unit receives a shutdown signal.

10. The system of claim 1 , wherein skips include irregularity in the periodicity of pulses, or less than a threshold number of pulses are received, or pulses dropped below a certain threshold amplitude.

11. A system comprising:

a watchdog device coupled between a solar module and a power bus, the power bus configured to connect a plurality of solar modules to an inverter, the watchdog device configured to:

verify power line communication with a central controller,

wherein the power line communication is a signal whose modulation represents coded information; and

shutdown the solar module from the power bus if the power line communication with the central controller cannot be verified for a period longer than a predetermined time or number of allowed skips;

wherein the watchdog device comprises a diode coupled in series with the power bus; and

a bypass circuit configured to enable current in the power bus to bypass the solar module when the watchdog device shuts down the solar module from the power bus;

wherein the bypass circuit is configured to short the power bus through the watchdog device such that current in the power bus can bypass the solar module;

wherein the bypass circuit is configured to enable current in the power bus to bypass the diode.

12. The system of claim 11 , wherein to shut down the solar module includes disconnecting the solar module from the power bus.

13. The system of claim 11 , wherein to shut down the solar module includes reducing an output voltage of the solar module.

14. The system of claim 11 , wherein the power line communication can be continuous or pulsed.

15. The system of claim 11 , further configured to shut down the solar module if a shutdown signal is received.

16. The system of claim 11 , further configured to wait for a restart signal.

17. The system of claim 11 , further configured to draw energy from a backup energy source when a primary energy source is not available.

18. The system of claim 11 , wherein skips entails irregularity in the periodicity of pulses, or less than a threshold number of pulses are received, or pulses dropped below a certain threshold amplitude.

19. A system comprising:

a watchdog unit coupled between a solar module and a power bus, the power bus configured to connect a plurality of solar modules to an inverter, the watchdog unit having:

a local controller configured to monitor a power line communication from a central controller and determine whether the power line communication has been interrupted for a period longer than a predetermined time or number of allowed skips,

wherein the power line communication is a signal whose modulation represents coded information;

at least one component configured to lower a voltage of the solar module in response to a determination by the local controller that the power line communication from the central controller has been interrupted for a period longer than the predetermined time or number of allowed skips; and

a diode coupled in series with the power bus;

wherein the watchdog unit is configured to increase back the voltage of the solar module when the power line communication is not interrupted; and

a bypass circuit configured to enable current in the power bus to bypass the solar module when the at least one component disconnects the solar module from the power bus;

wherein the bypass circuit is configured to short the power bus through the watchdog unit such that current in the power bus can bypass the solar module;

wherein the bypass circuit is configured to enable current in the power bus to bypass the diode.

20. The system of claim 19 , wherein the power line communication can be periodic or non-periodic.

21. The system of claim 19 , wherein skips entails irregularity in the periodicity of pulses, or less than a threshold number of pulses are received, or pulses dropped below a certain threshold amplitude.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE NATURE OF CONVEYANCE PREVIOUSLY RECORDED AT REEL: 58755 FRAME: 516. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Oct 2, 2025
From: TIGO ENERGY, INC.
To: NEWLIGHT CAPITAL LLC
Reel/Frame 072868/0423 →
RELEASE OF SECURITY INTEREST Recorded Feb 22, 2023
From: NEWLIGHT CAPITAL LLC; UMB BANK, NATIONAL ASSOCIATION, AS TRUSTEE
To: TIGO ENERGY, INC.
Reel/Frame 062821/0250 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 18, 2022
From: TIGO ENERGY, INC.
To: NEWLIGHT CAPITAL LLC
Reel/Frame 058755/0516 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 15, 2021
From: HADAR, RON; ARDITI, SHMUEL
To: TIGO ENERGY, INC.
Reel/Frame 058117/0195 →