IP Library Granted Patent US 12,246,985
Granted Patent B2
US 12,246,985 · App. 17/519,899 · Granted Mar 11, 2025

Scratch-resistant coating for glass ceramic cooktop

Inventors: Margherita Basso (Scorzè, IT); Luigi De Nardo (Milan, IT); Agnese D'Agostino (Gioia Sannitica, IT)
Assignee: WHIRLPOOL CORPORATION
C03C17/225C03C10/00C04B35/58035C04B35/581C04B35/62222C04B35/624C04B35/6264C04B35/632C04B35/64C03C2217/281C03C2217/29C03C2217/78C03C2218/113
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Quick Facts
Patent No.
US 12,246,985
App. No.
17/519,899
Filed
Nov 5, 2021
Granted
Mar 11, 2025
Kind
B2
Art Unit
1732
USPC
106/287.16
Abstract

Scratch-resistant coatings, especially for cooktops, and substrates or products having said scratch-resistant coatings and methods for the production thereof are described herein. More particularly, scratch-resistant coatings obtained via sol-gel approach and coated substrates having thereon a hard material layer comprising metal nitride(s) and/or metal oxynitride complexes are described, as well as the manufacturing thereof.

Claims (8)

1. A sol coating for a cooking appliance comprising:

one or more metal precursors solubilized in a solvent with an overall concentration of 0.05 to 0.5 M, the one or more metal precursors comprises at least aluminum chloride; and

a nitrogen carrier,

wherein the one or more metal precursors and nitrogen carrier are taken under a continuous nitrogen flux at room temperature and wherein a molar ratio between the nitrogen carrier and the one or more metal precursors is between 0.5 to 5, and upon deposition of a layer of the sol coating having a thickness of 1-8 micrometers via screen-printing, or 100 to 200 nm via dip-coating or spray-coating, onto a cooking surface and curing, the sol coating has a scratch resistance of 10 to 16 N as based on pencil hardness.

2. The sol coating of claim 1 , further comprising (3-glycidyloxypropyl) trimethoxysilane provided as a 0.05 M solution in ethanol.

3. The sol coating of claim 1 , wherein the one or more metal precursors further includes zirconium chloride.

4. The sol coating of claim 1 , wherein the one or more metal precursors is solubilized in the solvent with an overall concentration of 0.1 M.

5. The sol coating of claim 1 , wherein, upon curing, the sol coating has a water static contact angle of 40 to 90 degrees.