Anti-slip floor mat and preparing method thereof
An anti-slip floor mat includes one or more mat layers, and a base layer which is provided at a bottom of the one or more mat layers, wherein the base layer contains polypropylene, white oil, and Styrene Ethylene Butylene Styrene. Through the material properties of the base layer, the anti-slip floor mat is prevented from moving or warping under the pressure of a chair, thereby ensuring that the chair moves smoothly on the floor mat.
1 . An anti-slip floor mat, comprising:
a top mat layer having a thermal transfer pattern integrated on a top surface of said top mat layer, wherein said top mat layer is a single layer made of polyester fiber;
a middle mat layer bonded and glued on a bottom surface of said top mat layer, wherein said middle mat layer is a single layer made of a material selected from a group consisting of rubber, PVC, polyester fiber, cotton, and polypropylene; and
a base layer integrally formed at a bottom surface of said middle mat layer for providing an anti-slip ability, such that said middle mat layer is bonded and sandwiched between said top mat layer and said base layer, wherein said base layer is made of a composition comprising polypropylene, white oil, and Styrene Ethylene Butylene Styrene;
wherein said middle mat layer serves as a main structural support layer to maintain a shape of the top mat layer, wherein a thickness of said middle mat layer is greater than a thickness of said top mat layer.
2 . The anti-slip floor mat, as recited in claim 1 , wherein a weight content of polypropylene in said base layer is ranged from 5% to 30%, wherein a weight content of Styrene Ethylene Butylene Styrene in said base layer is ranged from 20% to 50%, wherein a weight content of white oil in said base layer is ranged from 25% to 45%.
3 . The anti-slip floor mat, as recited in claim 2 , wherein said base layer further comprises calcium carbonate, wherein a weight content of calcium carbonate in said base layer is not more than 50%.
4 . The anti-slip floor mat, as recited in claim 3 , wherein said base layer further comprises polyethylene, wherein a weight content of polyethylene in said base layer is not more than 1%.
5 . The anti-slip floor mat, as recited in claim 4 , wherein said base layer further has a texture pattern integrated and formed over a bottom surface of said base layer to increase a floor contact area of said base layer.
6 . The anti-slip floor mat, as recited in claim 2 , wherein said base layer further comprises polyethylene, wherein a weight content of polyethylene in said base layer is not more than 1%.
7 . The anti-slip floor mat, as recited in claim 2 , wherein said base layer further has a texture pattern integrated and formed over a bottom surface of said base layer to increase a floor contact area of said base layer.
8 . The anti-slip floor mat, as recited in claim 1 , wherein said base layer further has a texture pattern integrated and formed over a bottom surface of said base layer to increase a floor contact area of said base layer.
9 . A preparing method of an anti-slip floor mat, comprising the steps of:
bonding a top mat layer on a top surface of a middle mat layer by adding a glue and laminate the top mat layer and the middle mat layer, wherein said top mat layer is a single layer made of polyester fiber, wherein said middle mat layer is a single layer made of a material selected from a group consisting of rubber, PVC, polyester fiber, cotton, and polypropylene, wherein said middle mat layer serves as a main structural support layer to maintain a shape of the top mat layer, wherein a thickness of said middle mat layer is greater than a thickness of said top mat layer; and
adding a hot melt adhesive to a bottom of said middle mat layer, wherein said hot melt adhesive is melted at a predetermined temperature and is adhered to said bottom of said middle mat layer to integrally form a base layer on said bottom of said middle mat layer for providing an anti-slip ability, such that said middle mat layer is bonded between said top mat layer and said base layer, wherein said base layer is made of the hot melt adhesive which is a composition comprising polypropylene, white oil, and Styrene Ethylene Butylene Styrene.
10 . The method, as recited in claim 9 , further comprising a step of mixing polypropylene with white oil, and then adding Styrene Ethylene Butylene Styrene into a mixture of polypropylene and white oil.
11 . The method, as recited in claim 10 , wherein a weight content of polypropylene in said base layer is ranged from 5% to 30%, wherein a weight content of Styrene Ethylene Butylene Styrene in said base layer is ranged from 20% to 50%, wherein a weight content of white oil in said base layer is ranged from 25% to 45%.
12 . The method, as recited in claim 11 , further comprising the steps of performing a heat transfer printing on a top of said top mat layer to form a heat transfer print thereof; and integrally forming a texture pattern over a bottom surface of said base layer to increase a floor contact area of said base layer.
13 . The method, as recited in claim 12 , further comprising a step of adding calcium carbonate and polyethylene into said mixture of polypropylene and white oil, wherein a weight content of calcium carbonate in said base layer is not more than 50%, wherein a weight content of polyethylene in said base layer is not more than 1%.
14 . The method, as recited in claim 11 , further comprising a step of adding calcium carbonate and polyethylene into said mixture of polypropylene and white oil, wherein a weight content of calcium carbonate in said base layer is not more than 50%, wherein a weight content of polyethylene in said base layer is not more than 1%.
15 . The method, as recited in claim 11 , wherein after said hot melt adhesive is melted and penetrate through said bottom of said middle mat layer, said hot melt adhesive is cooled and solidified to form said base layer.
16 . The method, as recited in claim 9 , wherein said top mat layer is bonded to said middle mat layer to form a composite layer by applying a pressure and temperature thereon and an adhesive therebetween, wherein said base layer is integrally formed on said bottom of said middle mat layer in a manner that said middle mat layer is sandwiched between said top mat layer and said base layer.
17 . The method, as recited in claim 16 , wherein after said hot melt adhesive is melted and penetrate through said bottom of said middle mat layer, said hot melt adhesive is cooled and solidified to form said base layer.
18 . The method, as recited in claim 9 , wherein after said hot melt adhesive is melted and penetrate through said bottom of said middle mat layer, said hot melt adhesive is cooled and solidified to form said base layer.