IP Library Granted Patent US 12661447
Granted Patent B2
US 12661447 · App. 17/921,763 · Granted Jun 23, 2026

Channel system in medical device to house materials to improve performance and longevity

Inventors: Emilie Mainz (Morristown, NJ); Alex Chaves (Tyngsboro, MA)
Assignee: Becton, Dickinson and Company
A61M5/14248A61M5/158A61M2207/10
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Quick Facts
Patent No.
US 12661447
App. No.
17/921,763
Granted
Jun 23, 2026
Kind
B2
Abstract

A medical device operable to deliver a fluid to a patient, including a base having a base body and a hollow cannula for insertion into a patient, the hollow cannula being one of fixed to the base and movable relative to the base to a patient insertion position. The base body includes a fluid pathway that is one of fluidly connected with the hollow cannula and fluidly connectable with the hollow cannula. The fluid pathway includes a pathway portion sealed with a sealer, and the pathway portion includes an adsorbent operable to modify a fluid traversing the pathway portion by removing one or more compounds or substances from the fluid prior to delivery of the fluid to the patient through the hollow cannula.

Claims (70)

1 . A medical device operable to deliver a fluid to a patient, comprising at least one of:

a base having a base body and a hollow cannula for insertion into a patient, the hollow cannula being one of fixed to the base body and movable relative to the base body to a patient insertion position; and

a pump connector connectable to a pump;

wherein:

the at least one of the base body and the pump connector includes a fluid pathway therethrough;

the fluid pathway of the at least one of the base body and the pump connector includes a sealing member fluidly sealing a first chamber from a second chamber;

the first chamber includes a first end port and the second chamber includes a second end port, the first and second end ports being fluidly connected by a pathway portion housing an adsorbent operable to modify a fluid traversing the pathway portion by removing one or more compounds or substances from the fluid prior to delivery of the fluid to the patient, the pathway portion being sealed with a sealer.

2 . The device according to claim 1 , wherein the pathway portion is formed by a recessed groove.

3 . The device according to claim 2 , wherein the adsorbent comprises an activated charcoal adsorbent.

4 . The device according to claim 3 , wherein the fluid comprises an insulin formulation containing a phenolic stabilizing agent, and where the activated charcoal adsorbent is adapted to remove the phenolic stabilizing agent from the insulin formulation before delivery to the patient.

5 . The device according to claim 4 , wherein a size and shape of the groove is operable to provide a residence time in the groove for the insulin formulation passing through the activated charcoal absorbent to minimize or prevent at least one of denaturing and loss of efficacy before delivery to the patient.

6 . The device according to claim 4 , wherein the activated charcoal adsorbent comprises a phosphoric acid treated activated charcoal adsorbent.

7 . The delivery according to claim 4 , wherein the phenolic stabilizing agent is selected from the group consisting of phenol, m-cresol, and mixtures thereof.

8 . The device according to claim 1 , wherein the sealer comprises a film that forms a portion of the pathway portion.

9 . A medical device operable to deliver a fluid to a patient, comprising:

a base having a hollow cannula for insertion into a patient, and a base body attached to the hollow cannula;

a fluid connector connectable to the base;

a pump connector connectable to a pump; and

tubing connecting the fluid connector and the pump connector;

wherein:

each of the base body, the fluid connector, the pump connector, and the tubing has a fluid pathway therethrough, the respective fluid pathways being fluidly connectable;

the fluid pathway of at least one of the base body, the fluid connector, and the pump connector includes a pathway portion sealed with a sealer;

the pathway portion includes an adsorbent operable to modify a fluid traversing the pathway portion by removing one or more compounds or substances from the fluid prior to delivery of the fluid to the patient;

the pathway portion comprises a groove recessed from an internal surface of the fluid connector;

the groove is recessed from a roof of an internal dome portion of the fluid connector;

the fluid connector includes a hollow cannula depending from the roof of the internal dome portion; and

the groove fluidly connects an incoming fluid path with a cannula fluid path of the fluid connector.

10 . The device according to claim 9 , wherein the adsorbent comprises an activated charcoal adsorbent.

11 . The device according to claim 10 , wherein the fluid comprises an insulin formulation containing a phenolic stabilizing agent, and where the activated charcoal adsorbent is adapted to remove the phenolic stabilizing agent from the insulin formulation before delivery to the patient.

12 . The device according to claim 11 , wherein a size and shape of the groove is operable to provide a residence time in the groove for the insulin formulation passing through the activated charcoal absorbent to minimize or prevent at least one of denaturing and loss of efficacy before delivery to the patient.

13 . The device according to claim 11 , wherein the activated charcoal adsorbent comprises a phosphoric acid treated activated charcoal adsorbent.

14 . The delivery according to claim 11 , wherein the phenolic stabilizing agent is selected from the group consisting of phenol, m-cresol, and mixtures thereof.

15 . The device according to claim 9 , wherein the sealer comprises a film that forms a portion of the pathway portion.

16 . A medical device operable to deliver a fluid to a patient, comprising:

a base having a hollow cannula for insertion into a patient, and a base body attached to the hollow cannula;

a fluid connector connectable to the base;

a pump connector connectable to a pump; and

tubing connecting the fluid connector and the pump connector;

wherein:

each of the base body, the fluid connector, the pump connector, and the tubing has a fluid pathway therethrough, the respective fluid pathways being fluidly connectable;

the fluid pathway of at least one of the base body, the fluid connector, and the pump connector includes a pathway portion sealed with a sealer;

the pathway portion includes an adsorbent operable to modify a fluid traversing the pathway portion by removing one or more compounds or substances from the fluid prior to delivery of the fluid to the patient;

the pathway portion comprises a groove recessed from an internal surface of the base body;

the hollow cannula depends from a distal portion of the base body;

the base body includes a proximal sealing member fluidly sealing a proximal end of a column portion of the base body, and a medial sealing member fluidly sealing a medial portion of the column portion and forming a first chamber between the proximal and medial sealing members, and a second chamber between the medial sealing member and a proximal portion of the hollow cannula;

the groove is recessed from an internal surface of the column portion; and

the groove fluidly connects the first and second chambers.

17 . A medical device operable to deliver a fluid to a patient, comprising:

a base having a hollow cannula for insertion into a patient, and a base body attached to the hollow cannula;

a fluid connector connectable to the base;

a pump connector connectable to a pump; and

tubing connecting the fluid connector and the pump connector;

wherein:

each of the base body, the fluid connector, the pump connector, and the tubing has a fluid pathway therethrough, the respective fluid pathways being fluidly connectable;

the fluid pathway of at least one of the base body, the fluid connector, and the pump connector includes a pathway portion sealed with a sealer;

the pathway portion includes an adsorbent operable to modify a fluid traversing the pathway portion by removing one or more compounds or substances from the fluid prior to delivery of the fluid to the patient;

the pathway portion comprises a groove recessed from an internal surface of the pump connector

the pump connector includes a medial sealing member fluidly separating an incoming chamber and an outgoing chamber within the pump connector;

the groove is recessed form an internal wall of the pump connector; and

the groove fluidly connects the incoming and outgoing chambers of the pump connector.

18 . A method of manufacturing a medical device, comprising:

providing at least one of a patch injector, a base, a fluid connector, and a pump connector that includes a groove recessed from a surface of the at least one of the patch injector, the base, the fluid connector, and the pump connector;

providing an adsorbent in the groove; and

sealing the groove with a sealer to form at least a portion of a fluid path through the at least one of the patch injector, the base, the fluid connector, and the pump connector.

19 . The method according to claim 18 , wherein the sealer comprises a film that forms a portion of the pathway portion.

20 . A medical device operable to deliver a fluid to a patient, comprising at least one of:

a base having a base body and a hollow cannula for insertion into a patient, the hollow cannula being one of fixed to the base body and movable relative to the base body to a patient insertion position; and

a pump connector connectable to a pump;

wherein the at least one of the base body and the pump connector includes a fluid pathway therethrough;

the fluid pathway of the at least one of the base body and the pump connector includes a sealing member partitioning a first chamber from a second chamber, the first chamber and the second chamber being fluidly bridged by a film-sealed groove housing an adsorbent operable to modify a fluid traversing the groove by removing one or more compounds or substances from the fluid prior to delivery of the fluid to the patient.