IP Library › Granted Patent US 12,661,560
Granted Patent B2
US 12,661,560 · App. 18/676,442 · Granted Jun 23, 2026

Golf club face with roughness characteristics for more consistent performance in wet and dry conditions

Inventors: Daniel Ura Hernandez (Phoenix, AZ); Erik M. Henrikson (Phoenix, AZ)
Assignee: Karsten Manufacturing Corporation
A63B53/0445A63B53/0408A63B53/047A63B2053/0479
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Quick Facts
Patent No.
US 12,661,560
App. No.
18/676,442
Granted
Jun 23, 2026
Kind
B2
Abstract

A wedge-type golf club head comprises unique surface roughness structures that improve spin in wet conditions by providing a system of peaks and valleys that grip the ball and relocate water from the hitting surface. The hitting surface can be characterized by statistical measurements such as average surface roughness (Sa), skewness (Ssk), root mean square gradient (Sdq), and developed interface area (Sdr) at different wavelengths including a composite band, a milling band, and a surface band. The surface roughness structure provides increased spin retention in wet conditions, while remaining durable.

Claims (40)

1 . A wedge-type golf club head comprising:

a strike face having a strike face surface;

the strike face surface further comprising a surface roughness characterized by:

a composite band evaluated over an entirety of the strike face surface, at a composite band surface roughness wavelength range of 300 μin to 100,000 μin;

wherein an average surface roughness (Sa) of the strike face surface in the composite band is less than 180 μin, a skewness (Ssk) of the strike face surface in the composite band is between 0 and −0.5, a root mean square gradient (Sdq) of the strike face surface in the composite band is between 14 degrees and 30 degrees, and a developed interface area (Sdr) of the strike face surface in the composite band is between 5% and 15%;

a milling band evaluated over the entirety of the strike face surface, at a milling band surface roughness wavelength range of 2,000 μin to 100,000 μin;

wherein the average surface roughness (Sa) of the strike face surface in the milling band is between 60 μin and 180 μin, the skewness (Ssk) of the strike face surface in the milling band is between 0.2 and 0.7, the root mean square gradient (Sdq) of the strike face surface in the milling band is between 5 degrees and 9 degrees, and the developed interface area (Sdr) of the strike face surface in the milling band is between 0.5% and 1.5%; and

a surface band evaluated over the entirety of the strike face surface, at a surface band surface roughness wavelength range of 300 μin to 2,000 μin;

wherein the average surface roughness (Sa) of the strike face surface in the surface band is between 35 μin and 120 μin, the skewness (Ssk) of the strike face surface in the surface band is between −5.0 and −1.0, the root mean square gradient (Sdq) of the strike face surface in the surface band is between 14 degrees and 30 degrees, and the developed interface area (Sdr) of the strike face surface in the surface band is between 5% and 15%.

2 . The wedge-type golf club head of claim 1 , wherein the golf club head has a loft that is 40 degrees or greater.

3 . The wedge-type golf club head of claim 1 , wherein the golf club head is made out of 8620 alloy steel.

4 . The wedge-type golf club head of claim 1 , wherein the strike face further comprises grooves.

5 . The wedge-type golf club head of claim 1 , wherein a ratio of the root mean square gradient (Sdq) of the strike face surface in the surface band to the skewness (Ssk) of the strike face surface in the surface band is between −10 degrees and −12 degrees.

6 . The wedge-type golf club head of claim 1 , wherein the skewness (Ssk) of the strike face surface in the surface band is between −1.6 and −1.8.

7 . The wedge-type golf club head of claim 1 , wherein the average surface roughness (Sa) of the strike face surface in the surface band is between 40 μin and 45 μin.

8 . A wedge-type golf club head comprising:

a strike face having a strike face surface;

the strike face surface further comprising a surface roughness characterized by:

a composite band evaluated over an entirety of the strike face surface, at a composite band surface roughness wavelength range of 300 μin to 100,000 μin

wherein an average surface roughness (Sa) of the strike face surface in the composite band is less than 180 μin, and a skewness (Ssk) of the strike face surface in the composite band is between 0 and 0.5; and

a surface band evaluated over the entirety of the strike face surface, at a surface band surface roughness wavelength range of 300 μin to 2,000 μin;

wherein the average surface roughness (Sa) of the strike face surface in the surface band is between 35 μin and 120 μin, and the skewness (Ssk) of the strike face surface in the surface band is between −5.0 and −1.0.

9 . The wedge-type golf club head of claim 8 , wherein the golf club head has a loft that is 40 degrees or greater.

10 . The wedge-type golf club head of claim 8 , wherein the golf club head is made out of 8620 alloy steel.

11 . The wedge-type golf club head of claim 8 , wherein the strike face further comprises grooves.

12 . The wedge-type golf club head of claim 8 , wherein the skewness (Ssk) of the strike face surface in the surface band is between −1.6 and −1.8.

13 . The wedge-type golf club head of claim 8 , wherein the average surface roughness (Sa) of the strike face surface in the surface band is between 40 μin and 45 μin.

14 . A wedge-type golf club head comprising:

a strike face having a strike face surface;

the strike face surface further comprising a surface roughness characterized by:

a milling band evaluated over an entirety of the strike face surface, at a milling band surface roughness wavelength range of 2,000 μin to 100,000 μin;

wherein an average surface roughness (Sa) of the strike face surface in the milling band is between 60 μin and 180 μin, a skewness (Ssk) of the strike face surface in the milling band is between 0.2 and 0.7, a root mean square gradient (Sdq) of the strike face surface in the milling band is between 5 degrees and 9 degrees, and a developed interface area (Sdr) of the strike face surface in the milling band is between 0.5% and 1.5%; and

a surface band evaluated over the entirety of the strike face surface, at a surface band surface roughness wavelength range of 300 μin to 2,000 μin;

wherein the average surface roughness (Sa) of the strike face surface in the surface band is between 35 μin and 120 μin, the skewness (Ssk) of the strike face surface in the surface band is between −5.0 and −1.0, the root mean square gradient (Sdq) of the strike face surface in the surface band is between 14 degrees and 30 degrees, and the developed interface area (Sdr) of the strike face surface in the surface band is between 5% and 15%.

15 . The wedge-type golf club head of claim 14 , wherein the golf club head has a loft that is 40 degrees or greater.

16 . The wedge-type golf club head of claim 14 , wherein the golf club head is made out of 8620 alloy steel.

17 . The wedge-type golf club head of claim 14 , wherein the strike face further comprises grooves.

18 . The wedge-type golf club head of claim 14 , wherein a ratio of the root mean square gradient (Sdq) of the strike face surface in the surface band to the skewness (Ssk) of the strike face surface in the surface band is between −12 degrees and −10 degrees.

19 . The wedge-type golf club head of claim 14 , wherein the skewness (Ssk) of the strike face surface in the surface band is between −1.6 and −1.8.

20 . The wedge-type golf club head of claim 14 , wherein the average surface roughness (Sa) of the strike face surface in the surface band is between 40 μin and 45 μin.