Workpiece transport device
A transport device includes a moving mechanism and a plate. The moving mechanism includes a pinion, a conversion mechanism, which converts vertical motion of an upper die assembly into rotational motion of the pinion, and a rack, which is moved as the pinion rotates. The moving mechanism is configured to move, when the rack moves from the top dead center position to a bottom dead center position, the plate to a position that is away from a die apparatus in a conveying direction and is below a conveying surface. The pinion includes a toothless portion that does not mesh with the rack when the rack moves between the bottom dead center position and a middle position that is between the top dead center position and the bottom dead center position.
1 . A manufacturing apparatus, comprising:
a workpiece transport device;
a die apparatus; and
a conveying device, wherein
the die apparatus includes a lower die assembly and an upper die assembly, the upper die assembly is configured to be moved up and down with respect to the lower die assembly,
the die apparatus is configured for punching out a workpiece from an unprocessed piece of material through cooperation of the lower die assembly and the upper die assembly, and discharging downward the punched-out workpiece, caught inside the upper die assembly,
the conveying device includes a conveying surface for conveying the workpiece in a horizontal direction,
the workpiece transport device is configured to transport the workpiece discharged from the upper die assembly to the conveying device,
the workpiece transport device comprises a moving mechanism and a plate,
the moving mechanism includes:
a pinion that is provided in the upper die assembly and is supported to be rotatable about an axis extending in a vertical direction;
a conversion mechanism that is configured to convert vertical motion of the upper die assembly into rotational motion of the pinion; and
a rack that is provided in the upper die assembly, is supported so as to be slidable in a conveying direction of the workpiece, and is moved in the conveying direction as the pinion rotates, the rack is configured to move vertically to a top dead center position, a middle position, and a bottom dead center position, as the upper die assembly moves up and down with respect to the lower die assembly,
the plate is coupled to the rack and is configured to receive the workpiece discharged from the upper die assembly at a receiving position immediately below the upper die assembly as the rack is located at the top dead center position,
the moving mechanism is configured to move, as the rack moves from the top dead center position to the bottom dead center position, the plate from the receiving position to a position that is away from the die apparatus in the conveying direction and is below the conveying surface, and
an outer peripheral surface of the pinion includes a toothed portion having teeth and a toothless portion that does not mesh with the rack as the rack moves between the bottom dead center position and the middle position, the middle position is between the top dead center position and the bottom dead center position.
2 . The manufacturing apparatus according to claim 1 , further comprising a coupling mechanism that couples the plate and the rack to each other, wherein
the middle position is defined as a first middle position,
the rack is configured to move to a second middle position,
the coupling mechanism is configured to move the plate integrally with the rack as the rack moves between the top dead center position and the second middle position and to prevent the plate from moving in the vertical direction as the rack moves between the second middle position and the bottom dead center position, and
the second middle position is identical with or below the first middle position.
3 . The manufacturing apparatus according to claim 2 , wherein
a direction that is orthogonal to both the conveying direction and the vertical direction is defined as a width direction,
the coupling mechanism includes:
a coupling member that is coupled to one end in the width direction of the plate and includes a hole that extends through the coupling member in the vertical direction; and
a coupling shaft that includes a shaft portion and a restriction portion, the shaft portion protruding downward from the rack and inserted into the hole, and the restriction portion restricting downward movement of the coupling member by contacting a lower surface of the coupling member,
the conveying device further including a restricting member,
as the rack moves between the top dead center position and the second middle position, the restricting member is separated from the lower surface of the coupling member, and
as the rack moves between the second middle position and the bottom dead center position, the restricting member contacts the lower surface of the coupling member to prevent the coupling member from moving downward, while allowing the rack to move downward.
4 . The manufacturing apparatus according to claim 1 , wherein
the pinion is coupled to an engaging member, the engaging member including an arcuate outer peripheral surface that extends in a circumferential direction of the pinion,
the rack includes a supporting member,
the pinion is configured to move into a position in which the pinion does not mesh with the rack, and
at the position in which the pinion does not mesh with the rack, the supporting member rotatably supports the engaging member while sliding on the outer peripheral surface of the engaging member, thereby preventing the rack from being displaced with respect to the pinion.
5 . The manufacturing apparatus according to claim 4 , wherein the supporting member includes an arcuate supporting surface, the arcuate supporting surface extending along the outer peripheral surface and rotatably supports the engaging member while sliding on the outer peripheral surface of the engaging member.