Thick steel plate assembly welded by laser welding and laser welding method thereof
A thick steel plate assembly welded by laser welding and a laser welding method thereof are disclosed. The thick steel plate assembly comprises two steel plates and a filler region. A joint face of the steel plates extends along a joint line. At least one portion of the joint face of one of the thick plate steels is formed with a groove along a grooving line. The filler region is formed by feeding a filler into the groove and using a laser to weld the joint face having the groove through the filler. After the filler region is cooled and solidified, the thick steel plates are combined with each other. A thickness of each filler layer in the filler region is between 4 and 6 mm. Thus, the process can be simplified greatly and the cost can be reduced.
1 . A laser welding method for thick steel plates, comprising the following steps of:
joining two thick steel plates, wherein a joint face of the thick steel plates extends along a joint line, at least one portion of the joint face is defined along a grooving line of one of the thick steel plates with a groove, a grooving angle is defined between the grooving line and the joint line, the grooving angle is between 3 degrees and 15 degrees, and a bottom width of the groove is between R0 and R10 mm, a second portion of the joint face is defined between the thick steel plates in a region without a groove;
feeding a filler into the groove and using a laser to weld the at least one portion of the joint face having the groove through the filler to form a filler region, wherein the laser has a power of between 7,000 and 20,000 watts;
wherein a thickness of each filler layer in the filler region is between 4 and 6 mm;
wherein the second portion of the joint face has a depth greater than 0 mm but not greater than 50 mm, before using the laser to weld the at least one portion of the joint face having the groove through the filler, the second portion of the joint face is first welded using the laser, a welding angle is defined between the laser and the joint line, the welding angle is between 0 degrees and 10 degrees; the laser welds the second portion of the joint face to form a molten region extending along the joint line, a molten depth of the molten region is substantially equal to the depth of the second portion of the joint face, a molten width of the molten region is between 4 and 7 mm, the combination of the thick steel plates by laser welding is completed when the molten region and the filler region are cooled and solidified.
2 . The laser welding method as claimed in claim 1 , wherein when the laser is used to weld the second portion of the joint face not having the groove, at least one of the following conditions is met: a defocusing distance of the laser is between 0 and ±H/2 mm, H is the depth of the second portion of the joint face not having the groove; the laser has a power variation of ±3%, a wavelength of the laser is between 1030 and 1080 nanometers; the laser has a welding speed ranging from 5 to 80 millimeters per second; when the thick steel plates are joined, the thick steel plates have a clearance range of not more than 5% of a width of the thick steel plates; the power of the laser is between 20,000 and 30,000 watts; a protective gas is provided to remove a plasma generated during welding of the laser; the protective gas is one of argon, helium, nitrogen and carbon dioxide, or a combination thereof.
3 . The laser welding method as claimed in claim 1 , wherein an action of the laser is one of scanning, robotic arc scanning and swing scanning, and the laser has a swing frequency ranging from 0 to 100 Hz.
4 . The laser welding method as claimed in claim 1 , wherein when the laser is used to weld the at last one portion of the joint face having the groove through the filler, at least one of the following conditions is met: the laser has a welding speed ranging from 5 to 30 millimeters per second; the filler is fed at a feeding speed ranging from 10 to 200 millimeters per second; a feeding angle is defined between the filler and the joint line and the feeding angle is between 0 degrees and 60 degrees; the bottom width is a diameter of a circle at a bottom of the groove.