IP Library Granted Patent US 12661948
Granted Patent B2
US 12661948 · App. 18/489,596 · Granted Jun 23, 2026

Vehicular thermal management system

Inventor: Ki Hyun Kim (Seoul, KR)
Assignees: Hyundai Motor Company; Kia Corporation
B60H1/00278B60H1/00921B60H2001/00307B60H2001/00928
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Quick Facts
Patent No.
US 12661948
App. No.
18/489,596
Granted
Jun 23, 2026
Kind
B2
Abstract

A vehicular thermal management system includes an HVAC subsystem including a compressor, a heating-side expansion, an exterior heat exchanger, a cooling-side expansion valve, an evaporator, a distribution line allowing at least a portion of a refrigerant discharged from the exterior heat exchanger to be directed from the upstream side of the cooling-side expansion valve to the compressor, and a battery disposed on the distribution line. The system also includes a power electronics cooling subsystem including a power electronic component, a power electronic radiator, a power electronic pump disposed between the power electronic component and the power electronic radiator, and a bypass line allowing at least a portion of a power electronics coolant discharged from the power electronic component to bypass the power electronic radiator; and a heat exchanger including a first passage fluidly connected to the distribution line, and a second passage fluidly connected to the bypass line.

Claims (34)

1 . A vehicular thermal management system, comprising:

a heating, ventilation, and air conditioning (HVAC) subsystem comprising:

a compressor,

a heating-side expansion valve disposed at a downstream side of the compressor,

an exterior heat exchanger disposed at a downstream side of the heating-side expansion valve,

a cooling-side expansion valve disposed at a downstream side of the exterior heat exchanger,

an evaporator disposed at a downstream side of the cooling-side expansion valve,

a distribution line configured to guide at least a portion of a refrigerant discharged from the exterior heat exchanger in a direction from an upstream side of the cooling-side expansion valve to the compressor, and

a battery disposed at the distribution line;

a power electronics cooling subsystem comprising:

a power electronic component,

a power electronic radiator,

a power electronic pump disposed between the power electronic component and the power electronic radiator, and

a bypass line configured to allow at least a portion of a power electronics coolant discharged from the power electronic component to bypass the power electronic radiator; and

a heat exchanger comprising (i) a first passage fluidly connected to the distribution line and (ii) a second passage fluidly connected to the bypass line,

wherein the first passage of the heat exchanger is fluidly connected to the distribution line and disposed at a downstream side of the battery.

2 . The vehicular thermal management system according to claim 1 , wherein the second passage of the heat exchanger is fluidly connected to the bypass line and disposed at a downstream side of the power electronic component.

3 . The vehicular thermal management system according to claim 1 , wherein the HVAC subsystem further comprises a battery-side expansion valve disposed at an upstream side of the battery in the distribution line.

4 . The vehicular thermal management system according to claim 3 , wherein the battery-side expansion valve comprises (i) an inlet port configured to fluidly communicate with the exterior heat exchanger and (ii) an outlet port configured to fluidly communicate with the battery.

5 . The vehicular thermal management system according to claim 4 , wherein the HVAC subsystem further comprises an upstream bypass line configured to guide the refrigerant from the upstream side of the battery to the downstream side of the battery.

6 . The vehicular thermal management system according to claim 5 , wherein the battery-side expansion valve further comprises a bypass port configured to fluidly communicate with the upstream bypass line.

7 . The vehicular thermal management system according to claim 5 , wherein an outlet of the upstream bypass line is connected to the distribution line at an upstream point of the first passage of the heat exchanger.

8 . The vehicular thermal management system according to claim 1 , wherein the HVAC subsystem further comprises a warm-up line configured to guide the refrigerant from the downstream side of the compressor to the battery.

9 . The vehicular thermal management system according to claim 1 , wherein the HVAC subsystem further comprises an interior condenser disposed between the compressor and the heating-side expansion valve.

10 . The vehicular thermal management system according to claim 9 , the HVAC subsystem further comprises a first control valve configured to allow the refrigerant discharged from the compressor to be directed toward at least one of the interior condenser or the battery.

11 . The vehicular thermal management system according to claim 1 , wherein the HVAC subsystem further comprises a downstream bypass line configured to guide the refrigerant discharged from the battery to the heating-side expansion valve.

12 . The vehicular thermal management system according to claim 1 , wherein the HVAC subsystem further comprises a second control valve configured to allow the refrigerant discharged from the battery to be directed toward at least one of the first passage of the heat exchanger or the heating-side expansion valve.

13 . The vehicular thermal management system according to claim 1 , wherein the HVAC subsystem further comprises a heat exchanger bypass line configured to guide at least a portion of the refrigerant discharged from the heating-side expansion valve in a direction from an upstream side of the exterior heat exchanger to the downstream side of the exterior heat exchanger.

14 . The vehicular thermal management system according to claim 13 , wherein the HVAC subsystem further comprises a third control valve configured to allow at least a portion of the refrigerant discharged from the heating-side expansion valve to be directed toward at least one of the exterior heat exchanger or the heat exchanger bypass line.

15 . The vehicular thermal management system according to claim 1 , wherein the HVAC subsystem further comprises a dehumidification bypass line configured to guide at least a portion of the refrigerant discharged from the heating-side expansion valve in a direction from an upstream side of the exterior heat exchanger to the evaporator.

16 . The vehicular thermal management system according to claim 15 , wherein the HVAC subsystem further comprises a shut-off valve disposed at the dehumidification bypass line.

17 . The vehicular thermal management system according to claim 1 , wherein the HVAC subsystem further comprises a second distribution line configured to guide the refrigerant discharged from the exterior heat exchanger in a direction from the upstream side of the cooling-side expansion valve to the first passage of the heat exchanger.

18 . The vehicular thermal management system according to claim 17 , wherein the HVAC subsystem further comprises an autonomous driving controller disposed at the second distribution line.

19 . The vehicular thermal management system according to claim 1 , wherein the power electronics cooling subsystem further comprises a switching valve configured to allow the power electronics coolant discharged from the power electronic component to be directed toward at least one of the power electronic radiator or the bypass line.