IP Library Granted Patent US 12662235
Granted Patent B2
US 12662235 · App. 18/537,089 · Granted Jun 23, 2026

Load introduction system and method for manufacturing a load introduction system

Inventors: Oliver Seack (Hamburg, DE); Dort Daandels (Hamburg, DE); Kathrin Stubbe (Hamburg, DE); Tobias Ender (Hamburg, DE)
Assignee: AIRBUS OPERATIONS GMBH
B64C9/02B64F5/10
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Quick Facts
Patent No.
US 12662235
App. No.
18/537,089
Granted
Jun 23, 2026
Kind
B2
Abstract

A load introduction system comprising an aerodynamic component having a skin section with an outer surface and a first protrusion, and an attachment unit for movably coupling the aerodynamic component to a base unit. The attachment unit is attached to the skin section of the aerodynamic component and to the first protrusion, wherein the first protrusion extends away from the aerodynamic outer surface, thereby separating a space adjacent the aerodynamic outer surface into a front space and a rear space. The attachment unit extends over the first protrusion such that the attachment unit comprises a front portion in the front space and a rear portion in the rear space. Also a method for manufacturing a load introduction system.

Claims (50)

1 . A load introduction system, comprising:

an aerodynamic component having a skin section with an aerodynamic outer surface and a first protrusion;

an attachment unit for movably coupling the aerodynamic component to a base unit;

wherein the attachment unit is attached to the skin section of the aerodynamic component and to the first protrusion;

wherein the first protrusion extends away from the aerodynamic outer surface, thereby separating a space adjacent the aerodynamic outer surface into a front space fore of the first protrusion and a rear space aft of the first protrusion, the first protrusion having an outermost extent spaced from the aerodynamic outer surface;

wherein the attachment unit has a bridging area extending from the front space to the rear space over the outermost extent of the first protrusion such that the attachment unit comprises a front portion that is at least partially arranged in the front space relative to the first protrusion and a rear portion that is at least partially arranged in the rear space relative to the first protrusion,

wherein the attachment unit is attached to the first protrusion at a point on the first protrusion spaced from aerodynamic outer surface.

2 . The load introduction system according to claim 1 ,

wherein the front portion of the attachment unit and the rear portion of the attachment unit are manufactured as separate parts;

wherein the front portion of the attachment unit is connected to the rear portion of the attachment unit via at least one fastening element.

3 . The load introduction system according to claim 1 ,

wherein the front portion of the attachment unit and the rear portion of the attachment unit are manufactured as separate parts;

wherein the front portion of the attachment unit is connected to the rear portion of the attachment unit via a form fit connection.

4 . The load introduction system according to claim 1 ,

wherein the front portion of the attachment unit is connected to the rear portion of the attachment unit via a material connection.

5 . The load introduction system according to claim 1 ,

wherein the attachment unit is an integrally manufactured single-piece structure that includes the front portion and the rear portion.

6 . The load introduction system according to claim 1 ,

wherein the attachment unit is shaped to extend over the first protrusion in order to allow a load to be directly transmitted from the front portion into the rear portion of the attachment unit.

7 . The load introduction system according to claim 1 ,

wherein the front portion is attached to the skin section in the front space; or

wherein the rear portion is attached to the skin section in the rear space; or

both.

8 . The load introduction system according to claim 1 ,

wherein the front portion is attached to the first protrusion; or

wherein the rear portion is attached to the first protrusion; or

both.

9 . The load introduction system according to claim 1 ,

wherein the aerodynamic component comprises a second protrusion that extends from the aerodynamic outer surface of the skin section, and

wherein the rear portion comprises a connection element that couples the attachment unit to the second protrusion.

10 . The load introduction system according to claim 1 ,

wherein the front portion comprises a first opening for receiving a coupling mechanism of the base unit in order to movably couple the base unit with the aerodynamic component.

11 . The load introduction system according to claim 1 , further comprising:

a first adjustment element for connecting the front portion of the attachment unit to the first protrusion; or

a second adjustment element for connecting the rear portion of the attachment unit to the first protrusion; or

both.

12 . The load introduction system according to claim 1 ,

wherein the first protrusion which extends from the aerodynamic outer surface of the skin section is formed by a structure that extends substantially perpendicular from the aerodynamic outer surface of the skin section.

13 . The load introduction system according to claim 1 ,

wherein the base unit is a wing structure; and

wherein the aerodynamic component is a flap structure which is movably coupled to the wing structure by the attachment unit.

14 . An aircraft comprising:

the load introduction system according to claim 1 .

15 . A method for manufacturing a load introduction system, comprising:

providing an aerodynamic component having a skin section with an aerodynamic outer surface and a first protrusion, the first protrusion extending away from the aerodynamic outer surface, thereby separating a space adjacent the aerodynamic outer surface into a front space fore of the first protrusion and a rear space aft of the first protrusion, the first protrusion having an outermost extent spaced from the aerodynamic outer surface;

providing an attachment unit for movably coupling the aerodynamic component to a base unit;

attaching a front portion of the attachment unit to the skin section in the front space relative to the first protrusion;

attaching a rear portion of the attachment unit to the skin section in the rear space relative to the first protrusion such that the attachment unit extends over the first protrusion; and

attaching the attachment unit to the first protrusion at a point on the first protrusion spaced from aerodynamic outer surface,

wherein the attachment unit has a bridging area extending from the front space to the rear space over the outermost extent of the first protrusion such that the attachment unit comprises a front portion that is at least partially arranged in the front space relative to the first protrusion and a rear portion that is at least partially arranged in the rear space relative to the first protrusion.