IP Library Granted Patent US 12662298
Granted Patent B2
US 12662298 · App. 18/360,392 · Granted Jun 23, 2026

Assembled package including tray defining ridge

Inventors: Andrew T Peeler (Richmond, VA); Christopher L. Simpson (Richmond, VA); Terrance T Bache (Richmond, VA); Evan A Hutker (Dedham, MA); Aniket K Warade (Boston, MA)
Assignee: Altria Client Services LLC
B65D77/046B65D1/40B65D63/00B65D2203/12
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Quick Facts
Patent No.
US 12662298
App. No.
18/360,392
Filed
Jul 27, 2023
Granted
Jun 23, 2026
Kind
B2
Art Unit
3736
USPC
206/459.5
Abstract

The assembled package includes an outer container including a first section and a second section, and a first tray within the outer container, the first tray defining a first ridge along a periphery of the first tray, the first ridge being held between a first peripheral edge of the first section and a second peripheral edge of the second section when the outer container is in a closed position, the first tray including first vertical sidewalls that extend downward from a first top surface of the first tray, the first ridge extending horizontally away from the first vertical sidewalls.

Claims (58)

1 . An assembled package, comprising:

an outer container including a first section and a second section; and

a first tray within the outer container, the first tray defining a first ridge along a periphery of the first tray, the first ridge being held between a first peripheral edge of the first section and a second peripheral edge of the second section when the outer container is in a closed position, the first tray including first vertical sidewalls that extend downward from a first top surface of the first tray, the first ridge extending horizontally away from the first vertical sidewalls, a first upper portion of the first vertical sidewalls defining at least one first indentation that creates a first gap between an interior surface of second vertical sidewalls of the second section and the first vertical sidewalls at the at least one first indentation.

2 . The assembled package of claim 1 , wherein

the at least one first indentation includes a first indentation and a second indentation, and the first vertical sidewalls include a first sidewall and a second sidewall that oppose each other, and

upper portions of the first sidewall and the second sidewall respectively define the first indentation and the second indentation which oppose each other and run along a portion of a longitudinal length of the first sidewall and the second sidewall.

3 . The assembled package of claim 2 , wherein the first vertical sidewalls further include a third sidewall and a fourth sidewall that oppose each other, the first sidewall and the second sidewall having a first longitudinal length that is longer than a second longitudinal length of the third sidewall and the fourth sidewall.

4 . The assembled package of claim 3 , wherein the first ridge includes a first indicia that is visible when the outer container is in the closed position, the first indicia being along the third sidewall or the fourth sidewall.

5 . The assembled package of claim 2 , wherein the first sidewall and the second sidewall converge towards each other at the first indentation and the second indentation.

6 . The assembled package of claim 2 , wherein the first indentation and the second indentation are respectively defined along a midsection of the first sidewall and the second sidewall.

7 . The assembled package of claim 2 , wherein the first top surface partially defines the first indentation and the second indentation, such that the first top surface has a lower elevation than a remainder of the first top surface at the first indentation and the second indentation.

8 . The assembled package of claim 3 , wherein the third sidewall and the fourth sidewall each define at least one upper lug, the at least one upper lug extending from the first ridge towards the first top surface along a first outer surface of the third sidewall and the fourth sidewall.

9 . The assembled package of claim 8 , wherein a second outer surface of the first vertical sidewalls define at least one first lower lug, the at least one first lower lug extending from the first ridge toward a lower distal end of the first vertical sidewalls.

10 . The assembled package of claim 1 , wherein a first portion of the first vertical sidewalls define at least one upper lug, the at least one upper lug extending from the first ridge towards the first top surface along a first outer surface of the first vertical sidewalls.

11 . The assembled package of claim 10 , wherein a second outer surface of the first vertical sidewalls define at least one first lower lug, the at least one first lower lug extending from the first ridge to a lower distal end of the first vertical sidewalls.

12 . The assembled package of claim 1 , wherein the first tray defines an impression of a first consumer product.

13 . The assembled package of claim 12 , wherein part of a lower surface of the first tray defines a reinforcing structure.

14 . The assembled package of claim 13 , wherein the reinforcing structure is directly below at least a portion of the impression, the reinforcing structure including ribs with a pair of longitudinal segments running parallel to each other and crosspiece segments spanning between the pair of longitudinal segments.

15 . The assembled package of claim 13 , wherein a distal end of the first vertical sidewalls form a lowest-most portion of the lower surface, the distal end of the first vertical sidewalls running along a lower periphery of the first tray, at least one first portion of the reinforcing structure forming a second-lowest-most portion of the lower surface across a lower interior surface of the first tray, the lower interior surface being confined within the first vertical sidewalls.

16 . The assembled package of claim 15 , wherein at least two portions of a bottom surface of the impression further form the second-lowest-most portion of the lower surface across the lower interior surface.

17 . The assembled package of claim 1 , further comprising:

a second tray within the outer container, wherein a first upper portion of the second tray is fitted within a first lower portion of the first tray.

18 . The assembled package of claim 17 , wherein the first tray and the second tray are selectively removable from the outer container.

19 . The assembled package of claim 17 , wherein the second tray includes second vertical sidewalls that extend downward from a second top surface of the second tray, a second ridge extending horizontally away from a lower end of the second vertical sidewalls.

20 . The assembled package of claim 19 , wherein the first lower portion of the first tray is defined in part by a distal end of the first vertical sidewalls that run along a lower periphery of the first tray, the first upper portion being fitted through the distal end of the first vertical sidewalls.

21 . The assembled package of claim 20 , wherein the first upper portion includes an upper part of the second vertical sidewalls.

22 . The assembled package of claim 19 , wherein a trough is defined at a seam between the second ridge and the second vertical sidewalls, the trough running around an outer periphery of the second tray, a distal end of the first vertical sidewalls being directly adjacent to the trough.

23 . The assembled package of claim 22 , wherein the second ridge extends around the outer periphery of the second tray, an outer surface of the second ridge contacting an interior surface of the first section.

24 . The assembled package of claim 22 , wherein a second gap exists between the distal end and the trough.

25 . The assembled package of claim 17 , wherein a distal end of the first vertical sidewalls run along a lower periphery of the first tray and circumscribe a lower interior surface of the first tray, a lowest-most portion of the lower interior surface including at least two portions of the first tray that partially define an impression within the first tray and at least one first portion of a reinforcing structure that is directly below part of the impression.

26 . The assembled package of claim 25 , wherein the at least two portions and the at least one first portion form three points of contact with the second tray, elements held within the second tray, or both the second tray and elements held within the second tray.

27 . The assembled package of claim 17 , wherein a first exterior surface of the first vertical sidewalls and a second exterior surface of the second tray are conformed to a shape of a first interior surface of the first section.

28 . The assembled package of claim 27 , wherein the second tray includes third vertical sidewalls that extend downward from a second top surface of the second tray, a second ridge extending horizontally away from a lower end of the third vertical sidewalls, a lower portion of an interior surface of the first vertical sidewalls and an exterior surface of the third vertical sidewalls both being sloped and shaped to mate with each other.

29 . The assembled package of claim 28 , wherein a trough is defined at a seam between the second ridge and the third vertical sidewalls, a distal end of the first vertical sidewalls being directly adjacent to the trough.

30 . The assembled package of claim 27 , wherein third vertical sidewalls of the second tray, an upper surface of a second ridge extending horizontally from the second vertical sidewalls, and fourth vertical sidewalls of the first section define a ravine, a distal end of the first vertical sidewalls of the first tray being fitted into the ravine.

31 . The assembled package of claim 30 , wherein the ravine is defined along a periphery of the second tray.

32 . The assembled package of claim 17 , further comprising:

at least one first consumer product contained within at least one first impression defined by the first tray; and

at least one second consumer product contained within at least one second impression defined by the second tray.

33 . The assembled package of claim 32 , further comprising:

consumer information material contained within an inset surface defined by an upper part of the second tray.

34 . The assembled package of claim 33 , wherein

a first part of a lower surface of the first tray defines a reinforcing structure,

a second part and a third part of the lower surface defines at least a portion of the at least one first impression, and

at least some of the first part, the second part and the third part form three points of contact with the consumer information material such that the first tray is at least partially suspended apart from the second tray.

35 . The assembled package of claim 32 , wherein at least one surface of the at least one first consumer product is viewable within the at least one first impression when the second section is removed from the assembled package and the first tray is held within the first section.

36 . The assembled package of claim 17 , wherein a lower surface of the second tray contacts an end wall of the first section of the outer container.

37 . The assembled package of claim 17 , wherein a first upper surface of the first tray forms at least a portion of a second upper surface of a remaining portion of the assembled package when the second section of the outer container is removed from the assembled package and the first tray and the second tray are held within the first section.

38 . The assembled package of claim 37 , wherein a second upper portion of the first ridge forms part of the second upper surface.

39 . The assembled package of claim 1 , wherein a first outer surface of the first ridge forms part of an overall outer surface of the assembled package when the outer container is in the closed position.

40 . The assembled package of claim 1 , wherein the first ridge includes a first indicia that is visible when the outer container is in the closed position.

41 . The assembled package of claim 40 , wherein a first outer surface of the first section and a second outer surface of the second section each includes a second indicia.

42 . The assembled package of claim 41 , wherein each of the second indicia signify a direction.

43 . The assembled package of claim 40 , further comprising:

a band circumscribing at least a portion of the outer container, the band including at least one wide panel that is conformed to and in direct contact with at least one major surface of the first section, the second section or both the first section and the second section,

wherein the band defines at least one tear strip that runs across a width of a portion of the band, the at least one tear strip being aligned with and running in front of a portion of the first ridge.

44 . The assembled package of claim 1 , wherein each of the first section and the second section have the second vertical sidewalls that extend from an end wall, the first section and the second section being identical to each other.

45 . The assembled package of claim 44 , wherein the second vertical sidewalls have a horizontal cross-section that is substantially rectangular in shape.