IP Library Granted Patent US 12662402
Granted Patent B2
US 12662402 · App. 17/959,737 · Granted Jun 23, 2026

Creation of an iron product for wastewater treatment

Inventors: Ali Safarzadeh-Amiri (Ontario, CA); Zachary Bryan Scott (San Diego, CA); John Ray Walton (Colfax, CA); Vladimir Djukanovic (Glen Allen, VA)
Assignee: U.S. PEROXIDE, LLC.
C02F1/5245C01G49/02C02F2101/101C02F2303/02
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Quick Facts
Patent No.
US 12662402
App. No.
17/959,737
Granted
Jun 23, 2026
Kind
B2
Abstract

An embodiment provides a method for making a non-hazardous iron product for treating wastewater, including: adding sodium bisulfite to a solution comprising iron, creating an aqueous solution; adding an amount of sodium hydroxide to the aqueous solution to increase the pH of the aqueous solution to between 2-2.5; determining an amount of sodium bicarbonate and adding the identified amount of sodium bicarbonate to the aqueous solution, wherein the sodium bicarbonate adjusts the pH of the aqueous solution to a desired pH; and providing a buffer to the aqueous solution to generate a slurry. Other embodiments are described and claimed.

Claims (25)

1 . A method of making an iron product, the method comprising:

providing an aqueous solution comprising ferrous iron as at least one of ferrous chloride and ferrous sulfate, the aqueous solution comprising ferrous iron having a first pH; and

adding carbonate or bicarbonate to the aqueous solution comprising ferrous iron to increase the pH of the aqueous solution to a desired pH to produce the iron product,

wherein the iron product includes at least 5 weight % of iron content that consists primarily of Fe 2+ and Fe(OH) 2 , and

wherein the carbonate or bicarbonate is only added to the aqueous solution comprising ferrous iron when the aqueous solution has a pH of 0.8 or greater.

2 . The method of claim 1 , wherein the ferrous iron comprises ferrous chloride.

3 . The method of claim 1 , wherein the ferrous iron comprises ferrous sulfate.

4 . The method of claim 1 , wherein the first pH is less than 0.8.

5 . The method of claim 1 , wherein the desired pH is in a range of from 3 to 5.

6 . The method of claim 1 , wherein the desired pH is in a range of from 4 to 5.

7 . The method of claim 1 , wherein the iron product is an iron-containing slurry.

8 . The method of claim 7 , further comprising measuring an infrared spectrum of the slurry.

9 . The method of claim 1 , further comprising capturing carbon dioxide that is generated during the method of making the iron product using a caustic scrubber.

10 . The method of claim 1 , further comprising adding, to the aqueous solution, at least one additional agent from the group consisting of dispersants, anti-oxidants, and anti-clumping agents.

11 . The method of claim 1 , further comprising adding bisulfite to the aqueous solution.

12 . The method of claim 1 , further comprising adding a non-CO 2 emitting alkali to the aqueous solution to increase the pH of the aqueous solution from the first pH to a second pH that is intermediate the first pH and the desired pH.

13 . The method of claim 12 , wherein the non-CO 2 emitting alkali is sodium hydroxide.

14 . A method of treating wastewater to sequester sulfides in the wastewater comprising contacting the wastewater with the slurry of claim 7 .

15 . A method of making an iron product, comprising:

providing an aqueous solution comprising iron and having a first pH; and

adding a non-CO 2 emitting alkali to the aqueous solution to increase the pH of the aqueous solution from the first pH to a second pH that is in a range of from 0.8 to 2,

adding carbonate or bicarbonate to the aqueous solution to increase the pH of the aqueous solution from the second pH to a desired pH, the second pH being intermediate the first pH and the desired pH.

16 . The method of claim 15 , wherein bisulfite is added to the aqueous solution before the non-CO 2 emitting alkali is added to the aqueous solution.

17 . The method of claim 15 , wherein bisulfite is added to the aqueous solution after the non-CO 2 emitting alkali is added to the aqueous solution.

18 . The method of claim 15 , wherein the non-CO 2 emitting alkali is sodium hydroxide.