IP Library Granted Patent US 12662624
Granted Patent B2
US 12662624 · App. 18/675,647 · Granted Jun 23, 2026

Methods for performing refracturing operations using coke proppant particles

Inventors: Robert M. Shirley (The Woodlands, TX); James S. Brown (Sugar Land, TX); P. Matthew Spiecker (Manvel, TX); Mohan G. Kulkarni (The Woodlands, TX); Timothy G. Benish (Spring, TX); Roman Galchenko (Houston, TX)
Assignee: ExxonMobil Technology and Engineering Company
C09K8/80C09K8/66E21B43/267
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Quick Facts
Patent No.
US 12662624
App. No.
18/675,647
Granted
Jun 23, 2026
Kind
B2
Abstract

A method for performing a refracturing operation using coke proppant particles comprises refracturing a subterranean formation that has been previously hydraulically fractured with respect to a hydrocarbon well by injecting a fracturing fluid comprising a carrier fluid and coke proppant particles into the subterranean formation via a wellbore of the hydrocarbon well.

Claims (47)

1 . A method, comprising:

(I) providing a subterranean formation that has been previously hydraulically fractured and produced a fluid through a completed well comprising a wellbore; and

(II) after step (I), injecting, via the wellbore, a fracturing fluid comprising a carrier fluid and coke proppant particles into the subterranean formation to restimulate the subterranean formation.

2 . The method of claim 1 , wherein the coke proppant particles are present in the fracturing fluid at a concentration from 14 kilograms per cubic meter to 480 kilograms per cubic meter, based on the volume of the carrier fluid.

3 . The method of claim 1 , wherein the coke proppant particles are present in the fracturing fluid at a concentration from 18 kilograms per cubic meter to 120 kilograms per cubic meter, based on the volume of the carrier fluid.

4 . The method of claim 1 , wherein the coke proppant particles are present in the fracturing fluid at a concentration from 23 kilograms per cubic meter to 96 kilograms per cubic meter, based on the volume of the carrier.

5 . The method of claim 1 , further comprising, after step (II):

(III) producing a product fluid from the subterranean formation via the wellbore.

6 . The method of claim 5 , wherein the product fluid comprises hydrocarbons.

7 . The method of claim 1 , wherein step (II) comprises injecting the fracturing fluid into pre-existing fractures in the subterranean formation.

8 . The method of claim 7 , wherein step (II) comprises at least one of:

extending at least one dimension of at least one of the pre-existing fractures; and

reopening at least one of the pre-existing hydraulic fractures that has at least partially closed before step (II).

9 . The method of claim 1 , wherein step (II) is performed via a bullhead refracturing method.

10 . The method of claim 1 , wherein step (II) comprises:

(II.1) creating new perforations in at least a portion of the wellbore; and

(II.2) injecting the fracturing fluid through the new perforations into the subterranean formation.

11 . The method of claim 10 , wherein in step (II.1), the new perforations are created through a pre-existing production casing string of the wellbore without installing a new casing string inside the pre-existing production casing string.

12 . The method of claim 10 , wherein step (II.1) comprises:

(II. 1.1) installing a new production casing string in a pre-existing casing string of the wellbore to isolate pre-existing perforations in a pre-existing production casing string of the wellbore; and

(II. 1.2) creating new perforations through the new production casing string and the pre-existing casing string.

13 . The method of claim 12 , wherein in step (II.2), a stage length during a hydraulic fracturing operation is larger than a stage length during a previous hydraulic fracturing operation performed previously before step (II).

14 . The method of claim 1 , wherein step (II) is performed by utilizing at least one diversion material to direct a flow of the fracturing fluid within the wellbore.

15 . The method of claim 14 , wherein the at least one diversion material comprises at least one of a bridge plug, a packer, a downhole valve, a sliding sleeve, a baffle/plug combination, a ball sealer, sand, a ceramic material, salt, a wax, a resin, a viscosified fluid, a gelled fluid, and a foam.

16 . The method of claim 1 , wherein step (II) is carried out using a limited entry method designed to provide a pressure drop of at least 2 , 000 psi across a wall of a casing string from within the wellbore.

17 . The method of claim 1 , wherein the coke proppant particles comprise at least one of:

fluid coke;

flexicoke;

delayed coke;

thermally post-treated coke;

pyrolysis coke; and

coal-derived coke.

18 . The method of claim 1 , wherein the coke proppant particles comprise microproppant coke particles.

19 . The method of claim 1 , wherein step (II) is performed one stage after another.

20 . The method of claim 19 , wherein step (II) comprises:

injecting the fracturing fluid during an early phase of a hydraulic fracturing operation; and

injecting a second fracturing fluid comprising a carrier fluid and second proppant particles that do not comprise coke into the subterranean formation during a later phase of the hydraulic fracturing operation.

21 . The method of claim 19 , wherein step (II) comprises:

injecting a second fracturing fluid comprising a carrier fluid and second proppant particles that do not comprise coke into the subterranean formation during an early phase of a hydraulic fracturing operation; and

injecting the fracturing fluid during a later phase of the hydraulic fracturing operation.

22 . The method of claim 1 , wherein the fracturing fluid further comprises second proppant particles that do not comprise coke.

23 . The method of claim 1 , wherein the carrier fluid comprises water.

24 . The method of claim 1 , wherein the carrier fluid is substantially free of water.

25 . The method of claim 1 , wherein the fracturing fluid further comprises at least one of an acid, a biocide, a breaker, a corrosion inhibitor, a crosslinker, a friction reducer, a gel, an oxygen scavenger, a pH control additive, a scale inhibitor, a surfactant, a weighting agent, an inert solid, a fluid loss control agent, an emulsifier, an emulsion thinner, an emulsion thickener, a viscosifying agent, a foaming agent, a stabilizer, a chelating agent, a mutual solvent, an oxidizer, a reducer, and a clay stabilizing agent.

26 . The method of claim 1 , wherein step (II) comprises reopening and/or extending at least a portion of pre-existing fractures in the subterranean formation that have fully or partially closed due to proppant embedment and/or proppant degradation prior to step (II).

27 . The method of claim 1 , wherein in step (I), the subterranean formation has been previously hydraulically fractured using proppants free of coke proppants.

28 . The method of claim 1 , wherein step (II) is carried out using an extreme limited entry method designed to provide a pressure drop of at least 3,000 psi across a wall of a casing string from within the wellbore to the outside of the wellbore.