IP Library Granted Patent US 12662712
Granted Patent B2
US 12662712 · App. 18/270,606 · Granted Jun 23, 2026

Converter steelmaking method

Inventors: Rei Yokomori (Tokyo, JP); Futoshi Ogasawara (Tokyo, JP); Ryo Kawabata (Tokyo, JP); Naoki Kikuchi (Tokyo, JP); Yudai Hattori (Tokyo, JP)
Assignee: JFE STEEL CORPORATION
C21C7/072C21C1/02C21C5/28C21C7/068C21C2300/08
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Quick Facts
Patent No.
US 12662712
App. No.
18/270,606
Granted
Jun 23, 2026
Kind
B2
Abstract

A converter steelmaking method has molten pig iron subjected to dephosphorization process for dephosphorized molten iron, dephosphorized molten iron is subjected to decarburization process for molten steel. For dephosphorization process, a first cold iron source in amount meeting Formula (1) is charged into first converter-type vessel, then undephosphorized molten pig iron is charged and subjected to dephosphorization process. Dephosphorized molten iron is discharged and held in molten metal receiving vessel. After second cold iron source is charged into first converter-type vessel in which dephosphorization process has been performed, the dephosphorized molten iron held in molten metal receiving vessel is charged and subjected to decarburization process. % W s0 ≤0.1186T−134 (% W s0 ≥0) . . . (1), where % W s0 : a ratio (%) of first cold iron source to sum of first cold iron source and charge amount of undephosphorized molten pig iron, and T: a temperature (° C.) of undephosphorized molten pig iron.

Claims (40)

1 . A converter steelmaking method comprising:

a step in which an auxiliary material is added, and an oxidizing gas is supplied, to a cold iron source and undephosphorized molten pig iron that are contained in a converter vessel, and the undephosphorized molten pig iron is subjected to a dephosphorization process to obtain dephosphorized molten iron, and the obtained dephosphorized molten iron is tapped into a molten metal receiving vessel and held in the molten metal receiving vessel; and

a step in which the dephosphorized molten iron held in the molten metal receiving vessel is recharged into a first converter vessel in which the dephosphorization process has been performed or a second converter vessel different from the first converter vessel, and an oxidizing gas is supplied and the dephosphorized molten iron is subjected to a decarburization process to obtain molten steel,

wherein:

for the dephosphorization process, after a first cold iron source in an amount meeting Formula (1) below is charged all at once into the first converter vessel, the undephosphorized molten pig iron is charged and subjected to the dephosphorization process;

for the decarburization process, after a second cold iron source is charged all at once into the first converter vessel in which the dephosphorization process has been performed or the second converter vessel different from the first converter vessel, the dephosphorized molten iron held in the molten metal receiving vessel is charged and subjected to the decarburization process:

%

W

s

0

0.1186

T

-

134

(

1

)

where % W s0 ≥0 and % W s0 : a ratio (%) of a charge amount of the first cold iron source to a sum of the charge amount of the first cold iron source and a charge amount of the undephosphorized molten pig iron, and

T: a temperature, in ° C., of the undephosphorized molten pig iron;

during one or both of the dephosphorization process and the decarburization process, a third cold iron source is fed into the converter vessel from a furnace top of the converter vessel; and

a longest dimension of the third cold iron source to be fed from the furnace top of the converter vessel is 90 mm.

2 . The converter steelmaking method according to claim 1 , wherein,

during one or both of the dephosphorization process and the decarburization process, the third cold iron source to be fed into the converter vessel from the furnace top of the converter vessel is fed in amounts that meet Formula (2) below:

W

sadd

2.4

t

add

(

2

)

where W sadd : a feed amount of the cold iron source (t), and

t add : for a first time of feeding from the furnace top, a time, in minutes, from the start of blowing to the start of the first time of feeding, and

for second and subsequent times of feeding, a time, in minutes, from the completion of a preceding time of feeding to the start of a next time of feeding.

3 . The converter steelmaking method according to claim 2 , wherein, when charging the third cold iron source from the furnace top of the converter vessel into the converter vessel during the dephosphorization process, one or both of the following conditions are met: that the concentration of carbon contained in the third cold iron source is not lower than 0.3 mass %, and that the temperature of the dephosphorized molten iron upon completion of the dephosphorization process is not lower than 1380° C.

4 . The converter steelmaking method according to claim 1 , wherein, when charging the third cold iron source from the furnace top of the converter vessel into the converter vessel during the dephosphorization process, one or both of the following conditions are met: that the concentration of carbon contained in the third cold iron source is not lower than 0.3 mass %, and that the temperature of the dephosphorized molten iron upon completion of the dephosphorization process is not lower than 1380° C.