IP Library › Granted Patent US 12662982
Granted Patent B2
US 12662982 · App. 18/715,713 · Granted Jun 23, 2026

Fuel pump

Inventors: Toby Pedley (London, GB); Adam Mercer (Dursley, GB); Erol Kahraman (Maidstone, GB)
Assignee: PHINIA DELPHI LUXEMBOURG SARL
F02M59/368F02M63/0021F02M63/0075F02M2200/02
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Quick Facts
Patent No.
US 12662982
App. No.
18/715,713
Granted
Jun 23, 2026
Kind
B2
Abstract

A fuel pump comprising a valve assembly. The valve assembly comprises a valve member defining a valve axis, and an electromagnetically controlled armature assembly configured to reciprocate linearly along the valve axis within an armature chamber of the fuel pump. The fuel pump further comprises a spring configured to engage a first side of the armature assembly to provide a spring force acting in a first direction along the valve axis. The fuel pump further comprises a lift stop provided on a floor surface of the armature chamber and configured to engage a second side of the armature assembly to limit movement of the armature assembly in the first direction. The armature assembly comprises an armature body fixed to an armature carrier. The armature carrier is fixed to the valve member.

Claims (28)

1 . A fuel pump comprising:

a valve assembly comprising a valve member defining a valve axis, and an electromagnetically controlled armature assembly configured to reciprocate linearly along the valve axis within an armature chamber of the fuel pump;

a spring configured to engage a first side of the armature assembly to provide a spring force acting in a first direction along the valve axis; and

a lift stop provided on a floor surface of the armature chamber and configured to engage a second side of the armature assembly to limit movement of the armature assembly in the first direction;

wherein the armature assembly comprises an armature body fixed to an armature carrier, and wherein the armature carrier is fixed to the valve member.

2 . The fuel pump of claim 1 , wherein the armature body is fixed to the armature carrier via a press fit connection, and/or wherein the armature carrier is fixed to the valve member via a press fit connection.

3 . The fuel pump of claim 1 , wherein the armature carrier and the armature body are each formed of a different material and, optionally, wherein the armature carrier is formed of a material with a greater hardness than the material of the armature body.

4 . The fuel pump of claim 1 , wherein the armature carrier and the armature body are arranged co-axially with the valve axis.

5 . The fuel pump of claim 1 , wherein the first side of the armature assembly comprises a spring-interfacing portion, and wherein the spring-interfacing portion is defined by the armature carrier.

6 . The fuel pump of claim 5 , wherein the spring comprises a first dimension R 1 , and wherein the spring-interfacing portion extends radially from the valve axis over a second dimension R 2 , wherein the second dimension R 2 is greater than or equal to the first dimension R 1 .

7 . The fuel pump of claim 5 , wherein the armature body comprises an annular recess provided on the first side of the armature assembly and co-axial with the valve axis.

8 . The fuel pump of claim 7 , wherein the armature carrier comprises an outwardly extending annular lip, and the annular lip is located in the annular recess provided on the first side of the armature assembly.

9 . The fuel pump of claim 5 , wherein the second side of the armature assembly comprises a lift stop-interfacing portion, and wherein the lift stop-interfacing portion is defined by the armature carrier.

10 . The fuel pump of claim 9 , wherein the lift stop extends radially from the valve axis over a third dimension R 3 , and wherein the lift stop-interfacing portion extends radially from the valve axis over a fourth dimension R 4 , wherein the fourth dimension R 4 is greater than or equal to the third dimension R 3 .

11 . The fuel pump of claim 9 , wherein the armature body comprises a second annular recess provided on the second side of the armature assembly and co-axial with the valve axis.

12 . The fuel pump of claim 11 , wherein the armature carrier comprises a second outwardly extending annular lip, and the second annular lip is located in the second annular recess provided on the second side of the armature assembly.

13 . The fuel pump of claim 12 , wherein the armature carrier comprises a first carrier part and a second carrier part, the first carrier part defining the spring-interfacing portion, and the second carrier part defining the lift stop-interfacing portion.

14 . A fuel pump-comprising:

a valve assembly comprising a valve member defining a valve axis, and an electromagnetically controlled armature assembly configured to reciprocate linearly along the valve axis within an armature chamber of the fuel pump;

a spring configured to engage a first side of the armature assembly to provide a spring force acting in a first direction along the valve axis; and

a lift stop provided on a floor surface of the armature chamber and configured to engage a second side of the armature assembly to limit movement of the armature assembly in the first direction;

wherein the armature assembly comprises an armature body formed of a magnetic material, a spring-interfacing portion formed of a different material to the armature body, and a lift stop-interfacing portion formed of a different material to the armature body.

15 . The fuel pump of claim 14 , wherein the spring-interfacing portion and/or the lift stop-interfacing portion are formed of a material with a greater hardness than the material of the armature body.

16 . The fuel pump of claim 14 , wherein the armature assembly comprises an armature carrier defining both the spring-interfacing portion and the lift stop-interfacing portion.

17 . The fuel pump of claim 16 , wherein the armature body is fixed to the armature carrier, and wherein the armature carrier is fixed to the valve member.

18 . The fuel pump of claim 16 , wherein the armature carrier and armature body are arranged co-axially with the valve axis.

19 . The fuel pump of claim 16 , wherein the armature carrier comprises a first carrier part and a second carrier part, the first carrier part defining the spring-interfacing portion, and the second carrier part defining the lift stop-interfacing portion.

20 . The fuel pump of claim 14 , wherein the spring comprises a first dimension R 1 , and wherein the spring-interfacing portion extends radially from the valve axis over a second dimension R 2 , wherein the second dimension R 2 is greater than or equal to the first dimension R 1 and, optionally wherein the lift stop extends radially from the valve axis (A) over a third dimension R 3 , and wherein the lift stop-interfacing portion extends radially from the valve axis over a fourth dimension R 4 , wherein the fourth dimension R 4 is greater than or equal to the third dimension R 3 .