Controle plate for a high conductance valve
A high purity control valve for use in high conductance, proportional control applications includes a moveable control plate having a flow-through passage to enhance fluid sweep of the internal valve volume. Nested orifice ridges are used to achieve high conductance with small actuator movement. Enhanced leak tightness can be provided by incorporating into the control plate materials softer than the material comprising the orifice ridge. The control plate comprises a control plate body having a counterbore in fluid communication with a conduit, radial fluid flow paths and axial fluid flow paths. A flat side of the control plate includes a continuous uninterrupted flat portion to shut-off fluid flow in the valve. The radial fluid flow paths provide fluid communication from the counterbore to a circumferential perimeter of the control plate and the axial fluid flow paths provide fluid communication with the fluid conduit through an intermediate valve chamber portion.
1 . A control plate for a high-conductance valve comprising:
a control plate body formed as a disk having a flat side and an opposed side opposite the flat side, the control plate configured to be moved within a valve by an actuator, the flat side having a continuous uninterrupted flat portion to shut-off fluid flow in the valve, the control plate body further comprises a spherical pocket extending inward from the flat side, the plurality of angled fluid flow paths extending through the control plate body from the pocket; and
a plurality of angled fluid flow paths in the control plate body providing fluid communication from the flat side to the opposed side, wherein a linear portion of the plurality of angled fluid flow paths extends in both radial and axial directions through the control plate body.
2 . The control plate as defined in claim 1 , wherein a surface of the pocket is orthogonal to a direction of the angled fluid flow paths at the location at which the corresponding angled fluid flow path intersects the pocket.
3 . A control plate for a high-conductance valve comprising:
a control plate body formed as a disk having a flat side and an opposed side opposite the flat side, the control plate configured to be moved within a valve by an actuator, the flat side having a continuous uninterrupted flat portion to shut-off fluid flow in the valve, the control plate body further comprises a pocket extending inward from the flat side, the plurality of angled fluid flow paths extending through the control plate body from the pocket, wherein the control plate body further comprises a through-hole extending from the opposed side to the pocket; and
a plurality of angled fluid flow paths in the control plate body providing fluid communication from the flat side to the opposed side, wherein a linear portion of the plurality of angled fluid flow paths extends in both radial and axial directions through the control plate body.
4 . The control plate as defined in claim 3 , wherein the control plate is mounted on a stub suspended beneath a diaphragm.
5 . The control plate as defined in claim 4 , wherein the distance between the control plate and the diaphragm is minimized to reduce sweep volume.
6 . A valve assembly comprising:
a valve body having a valve chamber and at least one pair of adjacent orifice ridge segments defining a first valve chamber portion between the at least one pair of adjacent orifice ridge segments;
a control plate body formed as a disk having a flat side and an opposed side opposite the flat side, the control plate configured to be moved within a valve by an actuator, the flat side having a continuous uninterrupted flat portion to shut-off fluid flow in the valve, wherein the control plate body further comprises a spherical pocket extending inward from the flat side, the plurality of angled fluid flow paths extending through the control plate body from the pocket; and
a plurality of angled fluid flow paths in the control plate body providing fluid communication from the flat side to the opposed side, wherein a linear portion of the plurality of angled fluid flow paths extends in both radial and axial directions through the control plate body;
wherein the angled fluid flow paths provide fluid communication between the opposed side and the first valve chamber portion, the first valve chamber portion in fluid communication with a fluid conduit.
7 . The valve assembly as defined in claim 6 , wherein a surface of the pocket is orthogonal to a direction of the angled fluid flow paths at the location at which the corresponding angled fluid flow path intersects the pocket.
8 . The valve assembly as defined in claim 6 , further comprising an actuator configured to adjust a position of the control plate to fluidly couple the valve chamber to the fluid conduit at least partially through the angled fluid flow paths.
9 . A valve assembly comprising:
a valve body having a valve chamber and at least one pair of adjacent orifice ridge segments defining a first valve chamber portion between the at least one pair of adjacent orifice ridge segments;
a control plate body formed as a disk having a flat side and an opposed side opposite the flat side, the control plate configured to be moved within a valve by an actuator, the flat side having a continuous uninterrupted flat portion to shut-off fluid flow in the valve, wherein the control plate body further comprises a pocket extending inward from the flat side, the plurality of angled fluid flow paths extending through the control plate body from the pocket and a through-hole extending from the opposed side to the pocket; and
a plurality of angled fluid flow paths in the control plate body providing fluid communication from the flat side to the opposed side, wherein a linear portion of the plurality of angled fluid flow paths extends in both radial and axial directions through the control plate body;
wherein the angled fluid flow paths provide fluid communication between the opposed side and the first valve chamber portion, the first valve chamber portion in fluid communication with a fluid conduit.
10 . The valve assembly as defined in claim 9 , further comprising a stub and a diaphragm, wherein the control plate is mounted on the stub suspended beneath the diaphragm.
11 . The valve assembly as defined in claim 10 , wherein the distance between the control plate and the diaphragm is minimized to reduce sweep volume.