Three-way valve
To assemble a three-way valve without weakening the bond between a driver and a shaft with grease adhering to the shaft end, a straight flow path includes two ends and an intermediate portion respectively continuous with first to third ports, and first and second valve orifices having opening areas changed when first and second valve elements ( 34 a, 34 b ) at the bottom of the shaft ( 35 ) move. The shaft extends through a bearing ( 42 ) in a guide ( 41 ) with its top bonded inside the cylindrical driver ( 50 ). The driver includes a gear ( 51 ) at the top and an externally threaded portion ( 53 ) at the bottom. The guide includes an internally threaded portion ( 43 ) above the bearing to receive the externally threaded portion. The driver includes a cylindrical portion ( 54 ) protruding downward from the externally threaded portion with its outer diameter smaller than an inner diameter of the internally threaded portion.
1 . A three-way valve, comprising:
a first port, a second port, and a third port;
a straight flow path including
an end continuous with the first port,
another end continuous with the second port,
an intermediate portion continuous with the third port,
a first valve orifice between the first port and the third port, the first valve orifice having an opening area changeable in response to a first valve element moving toward or away from the first valve orifice, and
a second valve orifice between the second port and the third port, the second valve orifice having an opening area changeable in response to a second valve element moving toward or away from the second valve orifice;
a shaft drivable by a motor to move in an axial direction of the shaft parallel to the straight flow path, the shaft including a first end at which the first valve element and the second valve element are located, the first valve element and the second valve element being movable along the straight flow path together with the shaft to change an amount of fluid flowing between the first port and the third port and an amount of fluid flowing between the second port and the third port;
a guide including a bearing through which the shaft is placed, the bearing supporting the shaft to allow the shaft to move in the axial direction; and
a driver being cylindrical and including, on an outer peripheral surface of the driver, a gear to which a driving force is transmitted from the motor, the driver having an insertion hole being open in an end face of the driver facing the first valve element and the second valve element, the insertion hole receiving a second end of the shaft opposite to the first valve element and the second valve element, the driver being bonded to the second end of the shaft,
wherein where a direction in which the driver is located with respect to the shaft in the axial direction is upward, and an opposite direction in which the first valve element and the second valve element are located with respect to the shaft in the axial direction is downward,
the driver includes, downward from the gear, an externally threaded portion having an outer peripheral surface with an external thread, and the guide includes, upward from the bearing, an internally threaded portion having an inner peripheral surface with an internal thread,
when the driver is driven by the motor and rotates about an axis of the shaft with the externally threaded portion placed in the internally threaded portion, the shaft moves in the axial direction in response to the externally threaded portion being screwed into the internally threaded portion,
the driver includes a cylindrical portion integrally protruding downward from a lower end face of the externally threaded portion,
the cylindrical portion includes the insertion hole inside the cylindrical portion, and the cylindrical portion has an outer diameter smaller than a minimum outer diameter of the externally threaded portion, and
the shaft is fixedly bonded to the driver.
2 . The three-way valve according to claim 1 , wherein
the shaft includes a rotation locking portion having a rotation locking shape being a noncircle in a cross section perpendicular to the axial direction,
the driver includes a fitting portion inside the cylindrical portion, the fitting portion is a part of the insertion hole, and the fitting portion has a shape corresponding to the rotation locking shape to fit on the rotation locking portion,
the rotation locking portion has an upper end located downward from an upper end of the internally threaded portion when the shaft placed through the bearing in the guide is at an uppermost position to which the shaft is movable in the axial direction, and
the cylindrical portion in the driver protrudes by a length allowing the fitting portion to fit on the rotation locking portion before the externally threaded portion is screwed into the internally threaded portion.
3 . The three-way valve according to claim 2 , wherein
the shaft has a groove on an outer peripheral surface of the shaft, and the groove receives an O-ring sealing between the shaft and the bearing in the guide, and
the groove is located to have the O-ring downward from a lower end of the internally threaded portion with the upper end of the rotation locking portion located downward from the upper end of the internally threaded portion when the shaft placed through the bearing in the guide is at the uppermost position to which the shaft is movable in the axial direction.
4 . A three-way valve, comprising:
a first port, a second port, and a third port;
a straight flow path including
an end continuous with the first port,
another end continuous with the second port,
an intermediate portion continuous with the third port,
a first valve orifice between the first port and the third port, the first valve orifice having an opening area changeable in response to a first valve element moving toward or away from the first valve orifice, and
a second valve orifice between the second port and the third port, the second valve orifice having an opening area changeable in response to a second valve element moving toward or away from the second valve orifice;
a shaft drivable by a motor to move in an axial direction of the shaft parallel to the straight flow path, the shaft including a first end at which the first valve element and the second valve element are located, the first valve element and the second valve element being movable along the straight flow path together with the shaft to change an amount of fluid flowing between the first port and the third port and an amount of fluid flowing between the second port and the third port;
a guide including a bearing through which the shaft is placed, the bearing supporting the shaft to allow the shaft to move in the axial direction; and
a driver being cylindrical and including, on an outer peripheral surface of the driver, a gear to which a driving force is transmitted from the motor, the driver having an insertion hole being open in an end face of the driver facing the first valve element and the second valve element, the insertion hole receiving a second end of the shaft opposite to the first valve element and the second valve element, the driver being bonded to the second end of the shaft,
wherein where a direction in which the driver is located with respect to the shaft in the axial direction is upward, and an opposite direction in which the first valve element and the second valve element are located with respect to the shaft in the axial direction is downward,
the driver includes, downward from the gear, an externally threaded portion having an outer peripheral surface with an external thread, and the guide includes, upward from the bearing, an internally threaded portion having an inner peripheral surface with an internal thread,
when the driver is driven by the motor and rotates about an axis of the shaft with the externally threaded portion placed in the internally threaded portion, the shaft moves in the axial direction in response to the externally threaded portion being screwed into the internally threaded portion,
the driver includes a cylindrical portion protruding downward from a lower end face of the externally threaded portion, the cylindrical portion includes the insertion hole inside the cylindrical portion, and the cylindrical portion has an outer diameter smaller than an inner diameter of the internally threaded portion,
the shaft includes a rotation locking portion having a rotation locking shape being a noncircle in a cross section perpendicular to the axial direction,
the driver includes a fitting portion inside the cylindrical portion, the fitting portion is a part of the insertion hole, and the fitting portion has a shape corresponding to the rotation locking shape to fit on the rotation locking portion,
the rotation locking portion has an upper end located downward from an upper end of the internally threaded portion when the shaft placed through the bearing in the guide is at an uppermost position to which the shaft is movable in the axial direction, and
the cylindrical portion in the driver protrudes by a length allowing the fitting portion to fit on the rotation locking portion before the externally threaded portion is screwed into the internally threaded portion.
5 . The three-way valve according to claim 4 , wherein
the shaft has a groove on an outer peripheral surface of the shaft, and the groove receives an O-ring sealing between the shaft and the bearing in the guide, and
the groove is located to have the O-ring downward from a lower end of the internally threaded portion with the upper end of the rotation locking portion located downward from the upper end of the internally threaded portion when the shaft placed through the bearing in the guide is at the uppermost position to which the shaft is movable in the axial direction.