IP Library Granted Patent US 12663572
Granted Patent B2
US 12663572 · App. 18/147,298 · Granted Jun 23, 2026

Method and system utilizing inverted master for holographic recording

Inventors: Alastair John Grant (San Jose, CA); Gerald Buxton (Sunnyvale, CA); Hyesog Lee (Sunnyvale, CA)
Assignee: DigiLens Inc.
G02B5/32G02B5/003G02B27/0983G02B27/142G02B27/44
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Quick Facts
Patent No.
US 12663572
App. No.
18/147,298
Granted
Jun 23, 2026
Kind
B2
Abstract

Disclosed herein is methods and apparatus for recording a holographic waveguide utilizing an inverted holographic master technique. In some embodiments, an apparatus for recording a holographic waveguide is provided. The apparatus may include a source of light configured to provide a recording beam; a master substrate with a non-grating modulated surface and a grating modulated surface, wherein the grating modulated surface is opposite to the non-grating modulated surface and is configured to diffract the recording beam; a bottom substrate with opposing light transmitting surfaces coated with anti-reflection coatings overlaying the grating modulated surface of the substrate and separated from the master substrate by a gap; and an exposure cell containing holographic recording material directly facing the non-grating modulated surface of the master substrate. Advantageously, the inverted holographic master technique mitigates the effects of unwanted reflected exposure light.

Claims (26)

1 . An apparatus for recording a holographic waveguide, comprising:

a source of light configured to provide a recording beam;

a master substrate with a non-grating modulated surface and a grating modulated surface, wherein the grating modulated surface is opposite to the non-grating modulated surface and is configured to diffract the recording beam;

a bottom substrate with opposing light transmitting surfaces coated with anti-reflection coatings overlaying the grating modulated surface of the master substrate and separated from the master substrate by a gap; and

an exposure cell containing holographic recording material directly facing the non-grating modulated surface of the master substrate.

2 . The apparatus of claim 1 , wherein said grating modulated surface supports a master grating which is configured to diffract the recording beam into a diffracted first-order beam and a refracted zero-order beam.

3 . The apparatus of claim 2 , wherein the diffracted first order beam interferes with a neighboring refracted zero-order beam in the exposure cell.

4 . The apparatus of claim 2 , wherein the refracted zero-order beam interferes with a neighboring diffracted first-order beam in the exposure cell.

5 . The apparatus of claim 1 , wherein the master substrate is transparent.

6 . The apparatus of claim 1 , wherein the grating modulated surface is coated with a reflective film which forms a master grating.

7 . The apparatus of claim 6 , wherein the reflective film is chrome.

8 . The apparatus of claim 1 , wherein the exposure cell comprises a holographic recording material positioned between transparent substrates.

9 . The apparatus of claim 1 , wherein the exposure cell comprises a transparent substrate coated with a holographic recording material.

10 . The apparatus of claim 1 , wherein the gap is air filled.

11 . The apparatus of claim 1 , wherein the gap is filled with low refractive index material.

12 . The apparatus of claim 1 , wherein a reflected beam formed by the master substrate at least partially exits the bottom substrate without being reflected back into the master substrate.

13 . The apparatus of claim 12 , wherein the reflected beam comprises a reflected zero-order beam and/or a reflected first-order beam.

14 . The apparatus of claim 13 , wherein the reflected first-order beam is suppressed by the gap.

15 . The apparatus of claim 12 , further comprising a light trap which keeps the light exiting the bottom substrate from being reflected back into the master substrate.

16 . The apparatus of claim 15 , wherein the light trap comprises a polarization modification layer.

17 . The apparatus of claim 15 , wherein the light trap comprises an optical element for trapping light.

18 . The apparatus of claim 15 , wherein the light trap comprises a light absorber.

19 . The apparatus of claim 1 , wherein the master substrate is configured to diffract the recording beam into a first order beam and a zero-order beam.

20 . The apparatus of claim 1 , wherein the anti-reflection coatings have angular characteristics varying across the bottom substrate tuned to the angles of unwanted light rays incident on the bottom substrate at different points.

21 . The apparatus of claim 1 , wherein the exposure cell comprises a release layer.

22 . The apparatus of claim 1 wherein the non-grating modulated surface is curved.