IP Library Granted Patent US 12663735
Granted Patent B2
US 12663735 · App. 18/453,339 · Granted Jun 23, 2026

Electrostatic charge image developer, developer cartridge, process cartridge, image forming apparatus, and image forming method

Inventors: Yosuke Tsurumi (Kanagawa, JP); Yasuo Kadokura (Kanagawa, JP); Moegi Iguchi (Kanagawa, JP)
Assignee: FUJIFILM Business Innovation Corp.
G03G9/1133G03G9/0825G03G9/1085
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Quick Facts
Patent No.
US 12663735
App. No.
18/453,339
Granted
Jun 23, 2026
Kind
B2
Abstract

An electrostatic charge image developer contains a toner including toner particles that contain a binder resin and a carrier including magnetic particles and a resin layer that adheres to a surface of the magnetic particles, in which, in a dynamic viscoelasticity measurement of the toner, in a case where a loss tangent tanδ at a temperature of 90° C. and a strain of 1% is represented by D1 (90), a loss tangent tanδ at a temperature of 90° C. and a strain of 50% is represented by D50 (90), a loss tangent tanδ at a temperature of 150° C. and a strain of 1% is represented by D1 (150), and a loss tangent tanδ at a temperature of 150° C. and a strain of 50% is represented by D50 (150), each of D1 (90), D50 (90), D1 (150), and D50 (150) is 0.5 or more and 2.5 or less, a value of D50 (150)−D1 (150) is less than 1.5, and a value of D50 (90)−D1 (90) is less than 1.0, and in the surface of the magnetic particles, an average unevenness interval Sm and an arithmetic mean roughness Ra satisfy 0.5 μm≤ Sm≤2.5 μm and 0.3 μm≤ Ra≤1.2 μm.

Claims (79)

1 . An electrostatic charge image developer comprising:

a toner including toner particles that contain a binder resin; and

a carrier including magnetic particles and a resin layer that adheres to a surface of the magnetic particles,

wherein, the binder resin contains a crystalline resin and an amorphous resin, the toner particles have a storage elastic modulus G′ of 1×10 8 Pa or greater in the temperature range of 30 to 50° C., and

in a dynamic viscoelasticity measurement of the toner, in a case where a loss tangent tanδ at a temperature of 90° C. and a strain of 1% is represented by D1 (90), a loss tangent tanδ at a temperature of 90° C. and a strain of 50% is represented by D50 (90), a loss tangent tanδ at a temperature of 150° C. and a strain of 1% is represented by D1 (150), and a loss tangent tanδ at a temperature of 150° C. and a strain of 50% is represented by D50 (150),

each of D1 (90), D50 (90), D1 (150), and D50 (150) is 0.5 or more and 2.5 or less,

a value of D50 (150)−D1 (150) is less than 1.5, and

a value of D50 (90)−D1 (90) is less than 1.0, and

in the surface of the magnetic particles, an average unevenness interval Sm and an arithmetic mean roughness Ra satisfy 0.5 μm≤Sm≤2.5 μm and 0.3 μm≤Ra≤1.2 μm.

2 . The electrostatic charge image developer according to claim 1 ,

wherein a relationship between D1 (90) and the average unevenness interval Sm satisfies the following expression (1),

D 1(90)≤Sm≤ D 1(90)+1.1  the expression (1):

3 . The electrostatic charge image developer according to claim 1 ,

wherein a relationship between D1 (90) and the arithmetic mean roughness Ra satisfies the following expression (2),

1.05−0.3× D 1(90)≤Ra≤1.36−0.3× D 1(90)  the expression (2):

4 . The electrostatic charge image developer according to claim 3 ,

wherein a relationship between D50 (150) and the arithmetic mean roughness Ra satisfies the following expression (3),

1.05−0.3× D 50(150)≤Ra≤1.36−0.3× D 50(150)  the expression (3):

5 . The electrostatic charge image developer according to claim 1 ,

wherein an exposed area ratio of the magnetic particles on a surface of the carrier is 4% or more and 20% or less.

6 . The electrostatic charge image developer according to claim 1 ,

wherein the toner particles further contain resin particles.

7 . The electrostatic charge image developer according to claim 6 ,

wherein the resin particles are crosslinked resin particles.

8 . The electrostatic charge image developer according to claim 7 ,

wherein the crosslinked resin particles are styrene (meth)acrylic resin particles.

9 . The electrostatic charge image developer according to claim 1 ,

wherein a number-average molecular weight of tetrahydrofuran-soluble components in the toner particles is 5,000 or more and 15,000 or less.

10 . A developer cartridge comprising:

a container that contains the electrostatic charge image developer according to claim 1 as a replenishing developer,

wherein the developer cartridge is attachable to and detachable from an image forming apparatus.

11 . A developer cartridge comprising:

a container that contains the electrostatic charge image developer according to claim 2 as a replenishing developer,

wherein the developer cartridge is attachable to and detachable from an image forming apparatus.

12 . A developer cartridge comprising:

a container that contains the electrostatic charge image developer according to claim 3 as a replenishing developer,

wherein the developer cartridge is attachable to and detachable from an image forming apparatus.

13 . A developer cartridge comprising:

a container that contains the electrostatic charge image developer according to claim 4 as a replenishing developer,

wherein the developer cartridge is attachable to and detachable from an image forming apparatus.

14 . A developer cartridge comprising:

a container that contains the electrostatic charge image developer according to claim 5 as a replenishing developer,

wherein the developer cartridge is attachable to and detachable from an image forming apparatus.

15 . A process cartridge comprising:

the developer cartridge according to claim 10 ; and

a developing device that contains the electrostatic charge image developer including a replenishing developer replenished from the developer cartridge, and develops an electrostatic charge image formed on a surface of an image holder as a toner image by using the electrostatic charge image developer,

wherein the process cartridge is attachable to and detachable from an image forming apparatus.

16 . An image forming apparatus comprising:

the developer cartridge according to claim 10 ;

an image holder;

a charging device that charges a surface of the image holder;

an electrostatic charge image forming device that forms an electrostatic charge image on the charged surface of the image holder;

a developing device that contains the electrostatic charge image developer including a replenishing developer replenished from the developer cartridge, and develops an electrostatic charge image formed on a surface of the image holder as a toner image by using the electrostatic charge image developer;

a transfer device that transfers the toner image formed on the surface of the image holder to a surface of a recording medium; and

a fixing device that fixes the toner image transferred to the surface of the recording medium.

17 . An image forming method comprising:

charging a surface of an image holder;

forming an electrostatic charge image on the charged surface of the image holder;

developing an electrostatic charge image formed on a surface of the image holder as a toner image by using the electrostatic charge image developer including a replenishing developer replenished from the developer cartridge according to claim 10 ;

transferring the toner image formed on the surface of the image holder to a surface of a recording medium; and

fixing the toner image transferred to the surface of the recording medium.

18 . A process cartridge comprising:

a developing device that contains the electrostatic charge image developer according to claim 1 and develops an electrostatic charge image formed on a surface of an image holder as a toner image by using the electrostatic charge image developer,

wherein the process cartridge is attachable to and detachable from an image forming apparatus.

19 . An image forming apparatus comprising:

an image holder;

a charging device that charges a surface of the image holder;

an electrostatic charge image forming device that forms an electrostatic charge image on the charged surface of the image holder;

a developing device that contains the electrostatic charge image developer according to claim 1 and develops an electrostatic charge image formed on the surface of the image holder as a toner image by using the electrostatic charge image developer;

a transfer device that transfers the toner image formed on the surface of the image holder to a surface of a recording medium; and

a fixing device that fixes the toner image transferred to the surface of the recording medium.

20 . An image forming method comprising:

charging a surface of an image holder;

forming an electrostatic charge image on the charged surface of the image holder;

developing an electrostatic charge image formed on the surface of the image holder as a toner image by using the electrostatic charge image developer according to claim 1 ;

transferring the toner image formed on the surface of the image holder to a surface of a recording medium; and

fixing the toner image transferred to the surface of the recording medium.

21 . The electrostatic charge image developer according to claim 1 , wherein the storage elastic modulus G′ of the toner is 1×10 9 Pa or less.

22 . The electrostatic charge image developer according to claim 1 , wherein the toner particles further contain resin particles having a storage elastic modulus G′ of 1×10 4 Pa or more and 1×10 6 Pa or less in a temperature range of 90° C. or higher and 150° C. or lower in the dynamic viscoelasticity measurement at a temperature rising rate of 2° C./min.