Image forming apparatus

Inventors: Yu Izaki (Shizuoka, JP); Kenji Takagi (Kanagawa, JP)

Assignee: CANON KABUSHIKI KAISHA

G03G15/6585 B42C9/0081 G03G15/6544 G03G2215/00835

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Quick Facts

Patent No.: US 12663748
App. No.: 18/778,197
Granted: Jun 23, 2026
Kind: B2

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Abstract

An image forming apparatus includes an image forming unit configured to form a visible image and a bonding pattern on a sheet, and a bonding unit configured to heat a plurality of sheets in a stacked state, to bond the plurality of sheets together via the bonding pattern. The bonding pattern includes a first side portion, a second side portion, a third side portion, a first corner portion, a second corner portion, and a third corner portion. The second corner portion and the third corner portion are curved such that a minimum value of a radius of curvature of the second corner portion and a minimum value of a radius of curvature of the third corner portion are greater than a minimum value of a radius of curvature of the first corner portion.

Claims (37)

1 . An image forming apparatus comprising:

an image forming unit configured to form both a visible image and a bonding pattern on a sheet, the bonding pattern being formed of powder adhesive and to be used to bond sheets together; and

a bonding unit configured to heat a plurality of sheets in a stacked state, to bond the plurality of sheets together via the bonding pattern,

wherein the bonding pattern is a triangular-shaped pattern including a first side portion, a second side portion, a third side portion, a first corner portion connecting the first side portion and the second side portion, a second corner portion connecting the second side portion and the third side portion, and a third corner portion connecting the third side portion and the first side portion,

wherein in a direction of a diagonal line passing a corner where a first edge and a second edge of the sheet intersect, the first corner portion is positioned on a near side to the corner of the sheet, and both the second corner portion and the third corner portion are positioned on a far side from the corner of the sheet, and

wherein both the second corner portion and the third corner portion are curved such that a minimum value of a radius of curvature of the second corner portion and a minimum value of a radius of curvature of the third corner portion are greater than a minimum value of a radius of curvature of the first corner portion.

2 . The image forming apparatus according to claim 1 , wherein the minimum value of the radius of curvature of the second corner portion and the minimum value of the radius of curvature of the third corner portion are each 1 mm or more.

3 . The image forming apparatus according to claim 1 , wherein the minimum value of the radius of curvature of the second corner portion and the minimum value of the radius of curvature of the third corner portion are each 2 mm or more.

4 . The image forming apparatus according to claim 1 , wherein at least a part of the first side portion and at least a part of the second side portion extend straightly toward the first corner portion and intersect at the first corner portion.

5 . The image forming apparatus according to claim 1 , wherein the bonding pattern is formed on each of a first sheet surface and a second sheet surface that face each other in the plurality of sheets in the stacked state.

6 . The image forming apparatus according to claim 1 ,

wherein the bonding pattern includes a first area including the first corner portion and a second area including the second corner portion and the third corner portion, and

wherein an application amount of the powder adhesive per unit area in the second area is greater than an application amount of the powder adhesive per unit area in the first area.

7 . The image forming apparatus according to claim 6 , wherein the second area is continuous along the third side portion from the second corner portion to the third corner portion.

8 . The image forming apparatus according to claim 1 ,

wherein the first side portion, the second side portion, and the third side portion each extend straightly and are arranged to form a right-angled triangle in which the first side portion and the second side portion intersect orthogonally at the first corner portion and whose hypotenuse is an extended line of the third side portion, and

wherein the second corner portion and the third corner portion are each a curved line in which an acute angle of the right-angled triangle is rounded in an arc shape.

9 . An image forming apparatus comprising:

an image forming unit configured to form both a visible image and a bonding pattern on a sheet, the bonding pattern being formed of powder adhesive and to be used to bond sheets together; and

a bonding unit configured to heat a plurality of sheets in a stacked state, to bond the plurality of sheets together via the bonding pattern,

wherein the bonding pattern is a rectangular-shaped pattern including a first side portion, a second side portion, a third side portion, a fourth side portion, a first corner portion connecting the first side portion and the second side portion, a second corner portion connecting the first side portion and the fourth side portion, a third corner portion connecting the third side portion and the second side portion, and a fourth corner portion connecting the third side portion and the fourth side portion,

wherein the bonding pattern is extended in a long and narrow shape along a first edge of the sheet,

wherein the first side portion is extended along the first edge of the sheet,

wherein in a direction in which a second edge of the sheet that intersects the first edge extends, the third side portion is positioned closer to a center of the sheet than the first side portion,

wherein the third corner portion is curved such that a minimum value of a radius of curvature of the third corner portion is greater than both a minimum value of a radius of curvature of the first corner portion and a minimum value of a radius of curvature of the second corner portion, and

wherein the fourth corner portion is curved such that a minimum value of a radius of curvature of the fourth corner portion is greater than both the minimum value of the radius of curvature of the first corner portion and the minimum value of the radius of curvature of the second corner portion.

10 . The image forming apparatus according to claim 9 , wherein the minimum value of the radius of curvature of the third corner portion and the minimum value of the radius of curvature of the fourth corner portion are each 1 mm or more.

11 . The image forming apparatus according to claim 9 , wherein the minimum value of the radius of curvature of the third corner portion and the minimum value of the radius of curvature of the fourth corner portion are each 2 mm or more.

12 . The image forming apparatus according to claim 9 , wherein the bonding pattern is formed on each of a first sheet surface and a second sheet surface that face each other in the plurality of sheets in the stacked state.

13 . The image forming apparatus according to claim 9 ,

wherein the bonding pattern includes a first area including the first corner portion and a second area including the second corner portion and the third corner portion, and

wherein an application amount of the powder adhesive per unit area in the second area is greater than an application amount of the powder adhesive per unit area in the first area.

14 . The image forming apparatus according to claim 9 ,

wherein the first side portion, the second side portion, the third side portion, and the fourth side portion each extend straightly,

wherein the first side portion and the second side portion are arranged to intersect orthogonally at the first corner portion,

wherein the first side portion and the fourth side portion are arranged to intersect orthogonally at the second corner portion, and

wherein the third corner portion and the fourth corner portion are each a curved line having an arc shape.