IP Library Granted Patent US 12664572
Granted Patent B1
US 12664572 · App. 17/829,242 · Granted Jun 23, 2026

Methods for rapid product formulation and efficient mass-customization

Inventors: Danijel Hubman (Litija, SI); Astrid Androsch (Atlanta, GA)
Assignee: AlpStories, Inc.
G06Q30/0621
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Quick Facts
Patent No.
US 12664572
App. No.
17/829,242
Granted
Jun 23, 2026
Kind
B1
Abstract

The integration of preparation and production of the product, labeling, payment, and storage of individual recipes and name is facilitated under a principal brand and shipped directly to the customer. The selected product is made according to customer specific ingredient selections. The selected product may be a personalized or private-label branded cosmetic where the branded packaging or packaging label is similarly contemporaneously created. The automated manufacturing cell receives each relevant specific selected formulation ingredients are combined and filled into the selected the private labeled branded product packaging to create the finished product.

Claims (52)

1 . A method for creation of a consumer-initiated individualized health or beauty product, comprising:

providing an online portal for enabling a procurement selection comprising:

creating a customer data set in a customer database;

identifying a product selection from a range of product types;

identifying a product packaging selection;

initiating a formulation diagnostic tool configured to generate a product formulation based on interactive user-specific inputs, the formulation diagnostic tool comprising a formulation creation algorithm that processes the interactive user-specific inputs and generates a recommended unique formulation recipe comprising active ingredients, constrained by ingredient purpose retention parameters;

wherein the user-specific inputs include existing treatments of a user;

wherein the formulation diagnostic tool is configured to modify the product formulation by replacing at least one active ingredient with an alternative active ingredient based on the interactive user-specific inputs and constrained by the ingredient purpose retention parameters before manufacturing the product formulation;

creating a production template including machine-readable instructions for automated combination and packaging of the product formulation;

operatively directing the production template including the machine-readable instructions for the automated combination and packaging of the product formulation; and

operatively directing the production template as production data to an automated manufacturing cell, the production data controlling the automated manufacturing cell to combine each specific ingredient of the product formulation and fill the product formulation into the selected product packaging to create a finished individualized product.

2 . The method of claim 1 , wherein the user-specifics inputs are selected from a group consisting of: demographic information, health information, lifestyle information, historical product reaction information, and a user-identifiable sobriquet.

3 . The method of claim 1 , further comprising distributing the finished individualized product to a consumer.

4 . The method of claim 3 , wherein distributing the finished individualized product to the consumer further comprises labeling the finished individualized product with customer contact information and International Nomenclature Cosmetic Ingredient (INCI) information.

5 . The method of claim 1 , further comprising using machine learning algorithms to refine the formulation creation algorithm based on user feedback and product performance data, wherein the machine learning algorithms:

analyze patterns in customer preferences and product efficacy;

identify correlations between specific ingredients and customer satisfaction;

adjust ingredient combinations and concentrations based on analyzed data; and

continuously update the formulation creation algorithm to improve product customization accuracy over time.

6 . The method of claim 1 , wherein formulation adjustment is allowed by the user prior to generation of the production template, and the system restricts ingredient substitution based on ingredient category and function.

7 . The method of claim 1 , wherein the product formulation is locked and transmitted to the automated manufacturing cell in real-time, immediately following confirmation of purchase.

8 . A method for creation of a private-label branded health or beauty product comprising:

providing an online portal for enabling a procurement selection comprising:

creating a customer data set in a customer database;

identifying a product selection from a range of product types;

initiating a formulation diagnostic tool comprising a formula creation algorithm that collects customer specific information through an interactive user interface, the collected information being used by the formula creation algorithm to generate a recommended unique formulation; and creating a production template with a final formulation recipe;

wherein the customer specific information includes existing treatments of a user;

wherein the formulation diagnostic tool is configured to modify the recommended unique formulation by replacing at least one active ingredient with an alternative active ingredient based on interactive user-specific inputs and constrained by ingredient purpose retention parameters before manufacturing the final formulation recipe;

the online portal enabling a creation of a product packaging of a selected brand design comprising:

creating a branded packaging or packaging label including brand elements selected from a group consisting of: logos; brand names; product names; label text; and label colors;

previewing the created branded packaging or packaging label;

modifying the created branded packaging or packaging label;

approving the previewed branded packaging or packaging label; and

producing the branded packaging or a packaging with the packaging label;

operatively directing the production template as production data to an automated manufacturing cell, the production data controlling the automated manufacturing cell to combine the specific ingredients of the final formulation recipe and fill the final formulation recipe into the produced branded packaging to create a finished product.

9 . The method of claim 8 , wherein creating the branded packaging or packaging label further includes uploading to the online portal for enabling the creation of the branded packaging or the packaging with the packaging label.

10 . The method of claim 8 , wherein the product selection is selected from a group consisting of: shampoo; hair conditioner; non-medicated scalp treatment cream; hair oil; hair styling preparations; facial cleansers; facial moisturizers; non-medicated facial treatments; skin serums; night cream; facial masks; body soak for the bath; massage oil; moisturizing body oil; body moisturizer in the nature of creams and lotions; essential oils for aromatherapy; lipsticks; nail gel-polishes or other nail supplies; eye and facial masks; fragrances; deodorants; medicaments; vitamins; supplements; nutritional products; and sports or energy drinks.

11 . The method of claim 8 , further comprising distributing the finished product to a consumer.

12 . The method of claim 11 , wherein distributing the finished product to the consumer further comprises labeling the finished product with a customer's contact information and International Nomenclature Cosmetic Ingredient (INCI) information.

13 . A method for creating a customized health or beauty product, comprising:

providing an online portal for enabling user interaction;

receiving customer-specific information through an interactive user interface, wherein the customer-specific information includes demographic, health, lifestyle, historical, and user identifiable sobriquet information;

initiating a formulation diagnostic tool adapted to initiate a formula creation algorithm comprising an interactive user interface for collection of the customer specific information through user provided data input and operatively directing a recommended unique formulation adaptable for the preparation of a made-to-order consumer-initiated individualized cosmetic;

wherein the customer specific information includes existing treatments of a user;

wherein the formulation diagnostic tool is configured to modify the recommended unique formulation by replacing at least one active ingredient with an alternative active ingredient based on interactive user-specific inputs and constrained by ingredient purpose retention parameters before manufacturing the recommended unique formulation;

generating the recommended unique formulation based on the received customer-specific information using the formulation diagnostic tool;

displaying the recommended unique formulation for user review and modification;

approving a final formulation;

directing the approved final formulation for production, wherein the production comprises:

combining specific selected formulation ingredients in an automated manufacturing cell;

filling a selected product packaging with the combined specific selected formulation; and

labeling a final product with the customer-specific information, wherein the labeling further includes International Nomenclature Cosmetic Ingredient (INCI) information and a unique identifier linking the product to the combined specific selected formulation.