Coil arrangement for a flowmeter and method of manufacturing a coil arrangement
A coil arrangement for a flowmeter, in particular a Coriolis flowmeter or a magnetic-inductive flowmeter, having a coil, wherein the coil has a coil body and has at least one coil winding made of an electrically conductive material. The object of providing a coil arrangement that has an advantageous design in comparison to the coil arrangements known from the prior art is achieved in that the coil body is made of a ceramic material and that the coil body is produced by means of an additive manufacturing process. In addition, the invention relates to a flowmeter having a respective coil arrangement as well as a method for manufacturing such a coil arrangement.
1 . A coil arrangement for a flowmeter, comprising:
a coil;
wherein the coil has a coil body and has at least one coil winding made of an electrically conductive material;
wherein the coil body is made of a ceramic material;
wherein the coil body is produced by an additive manufacturing process;
wherein the coil body is at least partially hollow in an interior bounded by coil body walls;
wherein the material in the interior of the coil body is at least partially arranged in at least one of an irregular structure and a regular structure; and
wherein the material in the interior of the coil body that is at least partially arranged in at least one of an irregular structure and a regular structure is not part of the coil body walls.
2 . The coil arrangement according to claim 1 , wherein the coil body has at least partially in its interior at least one of an open porosity, a closed porosity, a column structure, a rib structure, and a lattice structure.
3 . The coil arrangement according to claim 1 , wherein the coil body has at least one back taper; and
wherein the at least one coil winding is arranged at least partially in the back taper.
4 . The coil arrangement according to claim 1 , wherein the coil arrangement has a sheathing at least partially closing off the exterior.
5 . The coil arrangement according to claim 1 , wherein the coil arrangement has a fastening element for fastening the coil arrangement to a component of a flowmeter.
6 . The coil arrangement according to claim 1 , wherein the at least one coil winding is produced by an additive manufacturing process; and
wherein the at least one coil winding is produced from a conductive ceramic.
7 . The coil arrangement according to claim 4 , wherein the sheathing is made from a ceramic material and is produced by an additive manufacturing process.
8 . The coil arrangement according to claim 7 , wherein the sheathing is formed integrally with the coil body.
9 . The coil arrangement according to claim 5 , wherein the fastening element is made of a ceramic material and is produced by an additive manufacturing process.
10 . The coil arrangement according to claim 9 , wherein the fastening element is formed integrally with at least one of the coil body and, if a sheathing is provided, with the sheathing.
11 . A flowmeter for determining the flow of a medium, comprising:
a coil arrangement;
wherein the coil arrangement has a coil, and the coil has a coil body and has at least one coil winding made of an electrically conductive material;
wherein the coil body is made of a ceramic material and the coil body is manufactured by an additive manufacturing process;
wherein the coil body is at least partially hollow in an interior bounded by coil body walls;
wherein the material in the interior of the coil body is at least partially arranged in at least one of an irregular structure and a regular structure; and
wherein the material in the interior of the coil body that is at least partially arranged in at least one of an irregular structure and a regular structure is not part of the coil body walls.
12 . The flowmeter according to claim 11 , wherein at least one of:
the coil body has at least partially in its interior at least one of an open porosity, a closed porosity, a column structure, a rib structure, and a lattice structure;
the coil body has at least one back taper, and the at least one coil winding is arranged at least partially in the back taper;
the coil arrangement has a sheathing at least partially closing off the exterior, the sheathing is made from a ceramic material and is produced by an additive manufacturing process, and the sheathing is formed integrally with the coil body;
the coil arrangement has a fastening element for fastening the coil arrangement to a component of a flowmeter, the fastening element is made of a ceramic material and is produced by an additive manufacturing process, and the fastening element is formed integrally with at least one of the coil body and, if a sheathing is provided, with the sheathing; and
the at least one coil winding is produced by an additive manufacturing process, and the at least one coil winding is produced from a conductive ceramic.
13 . A method for manufacturing a coil arrangement for a flowmeter, wherein the coil arrangement includes a coil body and at least one coil winding made of an electrically conductive material, the method comprising:
in a provisioning step, a 3D model of at least the coil body is provided;
in a coil body printing step, the coil body is manufactured from a ceramic material by an additive manufacturing process on the basis of the 3D model; and
in a winding step, the at least one coil winding is arranged around the coil body; or
in a coil winding provisioning step the at least one coil winding is provided and in a coil body printing step the coil body is printed by an additive manufacturing process on the basis of the 3D model from a ceramic material at least partially in an inner region of the provided coil winding, such that the provided coil winding is arranged around the printed coil body;
wherein in the provisioning step, a 3D model of the coil body is provided, in which the coil body is at least partially hollow in its interior;
wherein the material in the interior of the coil body is arranged at least partially in at least one of an irregular structure and a regular structure; and
wherein the material in the interior of the coil body that is at least partially arranged in at least one of an irregular structure and a regular structure is not part of the coil body walls.
14 . The method according to claim 13 , wherein the coil body printing step is divided into at least a first partial printing step and a second partial printing step;
wherein in the first partial printing step a first coil body part is manufactured;
wherein, in the winding step, the at least one coil winding is arranged around the first coil body part; and
wherein, in a second partial printing step, a second coil body part is produced, in such a way that it is formed integrally with the first coil body part.
15 . The method according to claim 13 , wherein in a coil winding model provisioning step, a 3D model of the at least one coil winding is provided; and
wherein in a coil winding printing step the at least one coil winding is manufactured from an electrically conductive material by an additive manufacturing process using the 3D model.
16 . The method according to claim 13 , wherein the coil arrangement has a sheathing at least partially closing off the exterior, wherein a 3D model of the sheathing is provided in the provisioning step;
wherein, in a sheathing printing step, the sheathing is manufactured from a ceramic material by an additive manufacturing process using the 3D model.
17 . The method according to claim 13 , wherein the coil arrangement has at least one fastening element for fastening the coil arrangement to a component of a flowmeter;
wherein a 3D model of the fastening element is provided in the provisioning step;
wherein, in a fastening element printing step, the fastening element is manufactured from a ceramic material by an additive manufacturing process using the 3D model.
18 . The method according to claim 17 , wherein the fastening element printing step and the coil body printing step and/or the sheathing printing step are carried out simultaneously, in such a way that the fastening element and the coil body and/or the sheathing are implemented in one piece.
19 . The method according to claim 13 , wherein the coil arrangement has a sheathing at least partially closing off the exterior, wherein a 3D model of the sheathing is provided in the provisioning step;
wherein, in a sheathing printing step, the sheathing is manufactured from a ceramic material by an additive manufacturing process using the 3D model; and
wherein the coil body printing step or at least a first partial printing step of the coil body printing step and the sheathing printing step are carried out simultaneously, in such a way that the coil body and the sheathing are implemented in one piece.