IP Library Granted Patent US 12665148
Granted Patent B2
US 12665148 · App. 18/235,414 · Granted Jun 23, 2026

Bi-stable assembly for a switchable electrical apparatus

Inventors: Puneet Lanjekar (Nasik, IN); Matthew Froemming (Milwaukee, WI)
Assignee: Eaton Intelligent Power Limited
H01H19/20H01H3/38H01H19/14
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Quick Facts
Patent No.
US 12665148
App. No.
18/235,414
Granted
Jun 23, 2026
Kind
B2
Abstract

A bi-stable assembly for a switch assembly includes: a cam configured to have two stable positions: a first stable position, and a second stable position; a flexible member that includes: a first holding portion; a second holding portion; and a middle portion between the first holding portion and the second holding portion; and an operating interface configured to rotate the cam relative to the flexible member. The first holding portion is configured to hold the cam in the first stable position; and the second holding portion is configured to hold the cam in the second stable position.

Claims (44)

1 . An electrical apparatus comprising:

a switch assembly comprising:

a first electrical contact; and

a second electrical contact configured to move relative to the first electrical contact, wherein the switch assembly is closed when the second electrical contact is in contact with the first electrical contact, and the switch assembly is open when the second electrical contact is not in contact with the first electrical contact;

an actuator coupled to the second electrical contact and configured to move the second electrical contact relative to the first electrical contact;

a bi-stable assembly configured to drive the actuator, the bi-stable assembly comprising:

a cam; and

a flexible member comprising a first holding portion, a second holding portion, and a middle portion between the first holding portion and the second holding portion; and

an operating interface coupled to the cam, wherein

the operating interface is configured to rotate the cam such that the cam makes contact with and moves along the middle portion of the flexible member between a first stable position and a second stable position, the first holding portion of the flexible member is configured to hold the cam in the first stable position, and the second holding portion of the flexible member is configured to hold the cam in the second stable position.

2 . The electrical apparatus of claim 1 , wherein the flexible member comprises a leaf spring.

3 . The electrical apparatus of claim 1 , wherein the flexible member comprises a linear wave spring.

4 . The electrical apparatus of claim 1 , wherein the cam comprises a body and a curved tip, and the curved tip is configured to make contact with the middle portion of the flexible member.

5 . The electrical apparatus of claim 1 , further comprising: microswitches that provide the status of the operating interface, and wherein the cam is coupled to the actuator and configured to move the actuator, and moving the actuator changes the state of the microswitches.

6 . The electrical apparatus of claim 1 , wherein the flexible member comprises a single flexible strip of solid material that comprises a first end and a second end, the first end is in a first guide region of a support structure, the second end is in a second guide region of the support structure, and the middle portion is curved and extends away from the support structure.

7 . The electrical apparatus of claim 6 , wherein, when the operating interface rotates the cam along the middle portion, the cam presses the middle portion toward the support structure.

8 . The electrical apparatus of claim 7 , wherein, after the cam rotates past at least part of the middle portion, the middle portion moves away from the support structure.

9 . The electrical apparatus of claim 1 , further comprising a housing that encloses the switch assembly, the cam, and the flexible member; wherein the operating interface is accessible from an exterior of the housing.

10 . The electrical apparatus of claim 9 , wherein the operating interface comprises:

a shaft that passes through the housing; and

a handle mounted on an end of the shaft that is outside the housing, wherein the cam is mounted on the shaft, and moving the handle rotates the cam along the middle portion of the flexible member.

11 . The electrical apparatus of claim 10 , wherein the handle is configured to be moved through a range of motion along an arc; the handle has a first stable position at a first end of the range of motion; and the handle has a second stable position at a second end of the range of motion.

12 . The electrical apparatus of claim 11 , wherein the handle does not have any other stable positions other than the first stable position and the second stable position.

13 . A bi-stable assembly for a switch assembly, the bi-stable assembly comprising:

a cam configured to be in one of two stable positions: a first stable position, and a second stable position;

a flexible member comprising a first holding portion; a second holding portion; and a middle portion between the first holding portion and the second holding portion, wherein the middle portion of the flexible member curves outwardly away from the first holding portion and the second holding portion; and

an operating interface configured to move the cam relative to the flexible member; wherein the first holding portion is configured to hold the cam in the first stable position; the second holding portion is configured to hold the cam in the second stable position; and the cam makes direct contact with the middle portion while moving between the first stable position to the second stable position.

14 . The bi-stable assembly of claim 13 , wherein the flexible member comprises a leaf spring.

15 . The bi-stable assembly of claim 13 , wherein the flexible member comprises a linear wave spring.

16 . The bi-stable assembly of claim 13 , wherein the flexible member has an uncompressed state; the middle portion has a first position when the flexible member is in the uncompressed state; and the cam presses the middle portion away from the first position while moving.

17 . The bi-stable assembly of claim 13 , wherein the cam comprises a tip, and the tip is the only part of the cam that makes direct contact with the middle portion.

18 . The bi-stable assembly of claim 17 , wherein the tip comprises a curved profile.

19 . The bi-stable assembly of claim 13 , further comprising a support that holds the flexible member, and wherein the cam presses the middle portion of the flexible member toward the support when moved.

20 . The bi-stable assembly of claim 19 , wherein the flexible member extends from a first end to a second end, and at least one of the first end and the second end is secured to the support.

21 . The bi-stable assembly of claim 19 , wherein the flexible member extends from a first end to a second end, and the first end and the second end are not secured to the support.

22 . A bi-stable assembly for a switch assembly, the bi-stable assembly comprising:

a cam configured to have two stable positions: a first stable position, and a second stable position;

a flexible member comprising a first holding portion; a second holding portion; and a middle portion between the first holding portion and the second holding portion; and

an operating interface configured to rotate the cam relative to the flexible member, wherein the first holding portion is configured to hold the cam in the first stable position; the second holding portion is configured to hold the cam in the second stable position; the flexible member has an uncompressed state; the middle portion has a first position when the flexible member is in the uncompressed state; and the cam presses the middle portion away from the first position while rotating.

23 . A bi-stable assembly for a switch assembly, the bi-stable assembly comprising:

a cam configured to have two stable positions: a first stable position, and a second stable position;

a flexible member comprising a first holding portion; a second holding portion; and a middle portion between the first holding portion and the second holding portion;

an operating interface configured to rotate the cam relative to the flexible member, wherein the first holding portion is configured to hold the cam in the first stable position; and the second holding portion is configured to hold the cam in the second stable position; and

a support that holds the flexible member, and wherein the cam presses the middle portion of the flexible member toward the support when rotated.