IP Library Granted Patent US 12,665,260
Granted Patent B2
US 12,665,260 · App. 18/016,800 · Granted Jun 23, 2026

Separator for lithium secondary batteries with improved heat resistance

Inventors: Jin Young Shin (Daejeon, KR); Kyung Ryun Ka (Daejeon, KR); So Mi Jeong (Daejeon, KR); Je An Lee (Daejeon, KR)
Assignee: LG ENERGY SOLUTION, LTD.
H01M50/489H01M50/417H01M50/446H01M50/457
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Quick Facts
Patent No.
US 12,665,260
App. No.
18/016,800
Granted
Jun 23, 2026
Kind
B2
Abstract

A separator for a lithium secondary battery, the separator including a separator substrate including a porous polymer resin and a heat resistance layer on at least one side of the separator substrate. The heat resistance layer includes a phenolic resin configured to be hardened when heated. The heat shrinkage at a high temperature is improved, and it is possible to prevent short circuit between electrodes.

Claims (13)

1 . A separator for a lithium secondary battery, the separator comprising:

a separator substrate comprising a porous polymer resin; and

a heat resistance layer on at least one side of the separator substrate, the heat resistance layer comprising a phenolic resin configured to be hardened by self-curing when heated,

wherein the phenolic resin comprises a resol-containing phenolic resin, and the resol-containing phenolic resin is present in the heat resistance layer in an amount ranging from 0.5 wt % to 2.0 wt % based on a total solid content of the heat resistance layer, and

wherein a loading amount of the heat resistance layer on the separator substrate is 0.47 g/m 2 or more and less than 2.0 g/m 2 .

2 . The separator according to claim 1 , wherein an inorganic layer is present between the separator substrate and the heat resistance layer.

3 . The separator according to claim 1 , wherein a machine direction and a transverse direction heat shrinkage of the separator at 150° C. is 60% or less.

4 . The separator according to claim 1 , wherein

an inorganic layer is present on a first surface of the separator substrate, and

the heat resistance layer is present on an upper surface of the inorganic layer and a second surface of the separator substrate on which the inorganic layer is not formed.

5 . The separator according to claim 1 , wherein the separator is an aqueous separator.

6 . A cylindrical lithium secondary battery having a structure in which an electrode assembly comprising the separator according to claim 1 is received in a cylindrical battery case.

7 . A battery pack comprising the cylindrical lithium secondary battery according to claim 6 as a unit cell, wherein the battery pack is suitable for use as an energy source of an electric vehicle, a hybrid electric vehicle, a plug-in hybrid electric vehicle, or an energy storage system.