IP Library Granted Patent US 12666187
Granted Patent B2
US 12666187 · App. 18/228,883 · Granted Jun 23, 2026

Magnetic ear tip attachment with polarity

Inventors: Geng Luo (Santa Clara, CA); Shota Aoyagi (San Francisco, CA); Timothy Emmott Torres (San Francisco, CA); Sarah B. Gysbers (Boulder, CO); Qigen Ji (Fairfield, CA)
Assignee: APPLE INC.
H04R1/1016
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Quick Facts
Patent No.
US 12666187
App. No.
18/228,883
Granted
Jun 23, 2026
Kind
B2
Abstract

An in-ear headphone that includes a device housing that defines an interior cavity; a primary acoustic port formed through the device housing; an acoustic driver disposed within the device housing and aligned to emit sound through the primary acoustic port; a deformable ear tip having a sound channel formed through its length and coupled to the device housing such that the sound channel is aligned with the primary acoustic port; and a magnetic alignment system comprising a first set of magnets coupled to the device housing and a second set of magnets coupled to the deformable ear tip, the magnetic alignment system configured to removably couple the deformable ear tip to the device housing and align the ear tip so that it can only be coupled to the device housing in a single orientation.

Claims (43)

1 . An in-ear headphone comprising:

a device housing that defines an interior cavity;

a primary acoustic port formed through the device housing;

an acoustic driver disposed within the device housing and aligned to emit sound through the primary acoustic port;

a deformable ear tip having a sound channel formed through its length and coupled to the device housing such that the sound channel is aligned with the primary acoustic port, the deformable ear tip comprising:

an inner ear tip wall extending between the ear interfacing end and the attachment end;

a deformable outer ear tip wall sized and shaped to be inserted into an ear canal and extending from the ear interfacing end toward the attachment end of the ear tip; and

an anchor disposed between the inner ear tip wall and the outer ear tip wall; and

a magnetic alignment system comprising a first set of magnets coupled to the device housing and a second set of magnets coupled to the deformable ear tip, the magnetic alignment system configured to removably couple the deformable ear tip to the device housing and align the ear tip so that it can only be coupled to the device housing in a single orientation such that the anchor is positioned at a bottom portion of the ear tip when the ear tip is inserted into the ear canal of a user's ear and a force generated by the anchor counteracts moments about a pivot point created by forces exerted between the ear tip and the user's ear thereby providing a more secure fit of the ear tip within the ear canal.

2 . The in-ear headphone set forth in claim 1 wherein the first set of magnets are mechanically attached to a surface of the device housing that encircles the primary acoustic port.

3 . The in-ear headphone set forth in claim 2 wherein each magnet in the first set of magnets is a cylindrical magnet.

4 . The in-ear headphone set forth in claim 3 wherein each magnet in the second set of magnets is a cylindrical magnet.

5 . The in-ear headphone set forth in claim 3 wherein each magnet in the first set of magnets is an arcuate magnet.

6 . The in-ear headphone set forth in claim 5 wherein each magnet in the second set of magnets is an arcuate magnet.

7 . The in-ear headphone set forth in claim 1 wherein the first set of magnets includes first and second magnets each of which has an outer surface facing the ear tip, the first magnet having a first polarity at its outer surface and the second magnet having a second polarity at its outer surface opposite the first polarity.

8 . The in-ear headphone set forth in claim 7 wherein the second set of magnets includes third and fourth magnets each of which has an outer surface facing the device housing, the third magnet having a first polarity at its outer surface and the fourth magnet having a second polarity at its outer surface opposite the first polarity.

9 . The in-ear headphone set forth in claim 1 wherein each magnet in the first and second set of magnets is a rare earth magnet.

10 . An in-ear headphone comprising:

a device housing that defines an interior cavity;

a primary acoustic port formed through the device housing;

an acoustic driver disposed within the device housing and aligned to emit sound through the primary acoustic port;

a first set of magnets mechanically affixed to the device housing at a location adjacent to the primary acoustic port, the first set of magnets including at least first and second magnets each of which has a monolithic structure, the first magnet having a single magnetic region with a first magnetic polarity aligned perpendicular to an outer surface of the first magnet and the second magnet having a single magnetic region with a second magnetic polarity, opposite the first magnetic polarity, aligned perpendicular to an outer surface of the second magnet;

a deformable ear tip having a sound channel formed through its length and coupled to the device housing such that the sound channel is aligned with the primary acoustic port, the deformable ear tip comprising:

an inner ear tip wall extending between the ear interfacing end and the attachment end;

a deformable outer ear tip wall sized and shaped to be inserted into an ear canal and extending from the ear interfacing end toward the attachment end of the ear tip; and

an anchor disposed between the inner ear tip wall and the outer ear tip wall; and

a second set of magnets coupled to the deformable ear tip at a location adjacent to the sound channel, the second set of magnets including at least third and fourth magnets each of which has a monolithic structure, the third magnet having a single magnetic region with a first magnetic polarity aligned perpendicular to an outer surface of the third magnet and the fourth magnet having a single magnetic region with a second magnetic polarity, opposite the first magnetic polarity, aligned perpendicular to an outer surface of the fourth magnet;

wherein the deformable ear tip is configured to be removably coupled to the device housing by the first and second sets of magnets and wherein the first and second sets of magnets are positioned such that the deformable ear tip can only be coupled to the device housing in a single orientation such that the anchor is positioned at a bottom portion of the ear tip when the ear tip is inserted into the ear canal of a user's ear and the force generated by the anchor counteracts forces moments about a pivot point created by forces exerted between the ear tip and the user's ear thereby providing a more secure fit of the ear tip within the ear canal.

11 . An in-ear headphone comprising:

a device housing that defines an interior cavity;

a primary acoustic port formed through the device housing;

an acoustic driver disposed within the device housing and aligned to emit sound through the primary acoustic port;

a deformable ear tip having a sound channel formed through its length between an attachment end and an ear interfacing end, opposite from the attachment end, the deformable ear tip comprising:

an inner ear tip wall extending between the ear interfacing end and the attachment end;

a deformable outer ear tip wall sized and shaped to be inserted into an ear canal and extending from the ear interfacing end toward the attachment end of the ear tip; and

an anchor disposed between the inner ear tip wall and the outer ear tip wall, the anchor configured to, when the ear tip is inserted into the ear canal, generate a force in a direction of the sound channel; and

an alignment system that allows the deformable ear tip to be removably coupled to the device housing in a single orientation such that the anchor is positioned at a bottom portion of the ear tip when the ear tip is inserted into the ear canal of a user's ear and the force generated by the anchor counteracts moments about a pivot point created by forces exerted between the ear tip and the user's ear thereby providing a more secure fit of the ear tip within the ear canal.

12 . The in-ear headphone set forth in claim 11 wherein the anchor comprises a leaf spring coupled to the inner ear tip wall.

13 . The in-ear headphone set forth in claim 11 wherein the anchor comprises a rigid plastic structure co-molded with the inner ear tip wall.

14 . The in-ear headphone set forth in claim 11 wherein the anchor is made from the same material as the outer ear tip wall.

15 . The in-ear headphone set forth in claim 14 wherein the inner ear tip wall, outer ear tip wall and anchor are a monolithic structure.

16 . The in-ear headphone set forth in claim 11 wherein the anchor is coupled to the inner ear tip wall and extends away from the inner ear tip wall toward the outer ear tip wall.

17 . The in-ear headphone set forth in claim 11 wherein the anchor is coupled to the outer ear tip wall and extends away from the outer ear tip wall towards the inner ear tip wall.