IP Library Granted Patent US 12666680
Granted Patent B2
US 12666680 · App. 18/390,018 · Granted Jun 23, 2026

Semiconductor device and method of fabricating the same

Inventors: Hyun-Kwan Yu (Suwon-si, KR); Sunyoung Lee (Suwon-si, KR); Hyunwoo Park (Suwon-si, KR)
Assignee: SAMSUNG ELECTRONICS CO., LTD.
H10D64/018H10D62/151H10D64/679
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Quick Facts
Patent No.
US 12666680
App. No.
18/390,018
Granted
Jun 23, 2026
Kind
B2
Abstract

A semiconductor device comprises a substrate including an active pattern, a channel pattern on the active pattern, a source/drain pattern on the channel pattern, a gate electrode on the channel pattern, and a gate dielectric layer between the channel pattern and the gate electrode. The gate electrode includes an inner electrode between neighboring first and second semiconductor patterns. The gate dielectric layer includes a high-k dielectric layer that surrounds the inner electrode of the gate electrode and an inner spacer on the high-k dielectric layer. The inner spacer includes a first horizontal part between the high-k dielectric layer and the second semiconductor pattern, a first vertical part between the high-k dielectric layer and the source/drain pattern, and a first corner part that connects the first horizontal part to the first vertical part.

Claims (107)

1 . A semiconductor device, comprising:

a substrate that includes an active pattern;

a channel pattern on the active pattern, wherein the channel pattern includes a plurality of semiconductor patterns that are spaced apart from and vertically stacked on each other;

a source/drain pattern connected to the plurality of semiconductor patterns;

a gate electrode on the plurality of semiconductor patterns; and

a gate dielectric layer between the gate electrode and the plurality of semiconductor patterns,

wherein the gate electrode includes an inner electrode between a first semiconductor pattern and a second semiconductor pattern that are adjacent ones of the plurality of semiconductor patterns,

wherein the gate dielectric layer includes:

a high-k dielectric layer that surrounds the inner electrode of the gate electrode; and

an inner spacer on the high-k dielectric layer,

wherein the inner spacer defines an inner gate space therein,

wherein the high-k dielectric layer and the inner electrode are provided in the inner gate space,

wherein the inner spacer includes:

a first horizontal part between the high-k dielectric layer and the second semiconductor pattern;

a first vertical part between the high-k dielectric layer and the source/drain pattern; and

a first corner part that connects the first horizontal part to the first vertical part,

wherein the first horizontal part has a first thickness in a vertical direction,

wherein the first corner part has a second thickness in the vertical direction,

wherein a ratio of the second thickness to the first thickness is in a range of about 1.1:1 to about 1.5:1.

2 . The semiconductor device of claim 1 , wherein a thickness of the first corner part in a direction perpendicular to an inner surface of the inner spacer is greater than the first thickness.

3 . The semiconductor device of claim 2 , wherein the thickness of the first corner part in a direction perpendicular to the inner surface of the inner spacer is 2 to 5 times the first thickness and is greater than the second thickness.

4 . The semiconductor device of claim 1 , wherein:

the first vertical part has a third thickness in a horizontal direction, and

a ratio of the third thickness to the first thickness is in a range of about 2.5:1 to about 5:1.

5 . The semiconductor device of claim 1 , wherein:

the source/drain pattern includes a protrusion that protrudes toward the inner electrode,

a sidewall of the protrusion has a profile that is convex toward the inner electrode, and

a side of the inner gate space adjacent to the sidewall of the protrusion has a flat profile parallel to the vertical direction.

6 . The semiconductor device of claim 1 , wherein:

a first recess region is disposed on a top surface of the first semiconductor pattern,

a second recess region is disposed on a bottom surface of the second semiconductor pattern, and

the inner spacer directly covers the first recess region and the second recess region.

7 . The semiconductor device of claim 1 , wherein:

the inner spacer includes a first dielectric layer and a second dielectric layer,

the first dielectric layer includes a silicon oxide layer, and

the second dielectric layer includes a silicon nitride layer or a silicon oxynitride layer.

8 . The semiconductor device of claim 1 , wherein the inner spacer directly covers the first semiconductor pattern, the second semiconductor pattern, and the source/drain pattern.

9 . The semiconductor device of claim 1 , further comprising a gate spacer on a sidewall of the gate electrode,

wherein the gate electrode further includes an outer electrode on an uppermost one of the plurality of semiconductor patterns, and

wherein the inner spacer includes:

a second horizontal part between the outer electrode and the uppermost semiconductor pattern;

a second vertical part between the outer electrode and the gate spacer; and

a second corner part between the second horizontal part and the second vertical part.

10 . The semiconductor device of claim 9 , wherein:

the second corner part has a third thickness in the vertical direction, and

the third thickness is the same as or less than the second thickness.

11 . A semiconductor device, comprising:

a substrate that includes an active pattern;

a channel pattern on the active pattern, wherein the channel pattern includes a plurality of semiconductor patterns that are spaced apart from and vertically stacked on each other;

a first source/drain pattern and a second source/drain pattern on opposite sides of the channel pattern;

a gate electrode on the channel pattern; and

a gate dielectric layer between the channel pattern and the gate electrode,

wherein an inner region is defined between the first source/drain pattern and the second source/drain pattern and between a first semiconductor pattern and a second semiconductor pattern that are adjacent ones of the plurality of semiconductor patterns,

wherein the gate dielectric layer includes:

an inner spacer that partially fills the inner region and defines an inner gate space in the inner spacer; and

an air gap at a corner part of the inner spacer,

wherein the gate electrode includes an inner electrode in the inner gate space.

12 . The semiconductor device of claim 11 , wherein the inner spacer includes:

a horizontal part between the inner electrode and the second semiconductor pattern; and

a vertical part between the inner electrode and the second source/drain pattern,

wherein the corner part connects the horizontal part to the vertical part.

13 . The semiconductor device of claim 12 , wherein:

the horizontal part has a first thickness in a vertical direction,

the corner part combined with the air gap has a second thickness in the vertical direction, and

a ratio of the second thickness to the first thickness is in a range of about 1.1:1 to about 1.5:1.

14 . The semiconductor device of claim 12 , wherein:

the horizontal part has a first thickness in a vertical direction,

the vertical part has a second thickness in a horizontal direction, and

a ratio of the second thickness to the first thickness is in a range of about 2.5:1 to about 5:1.

15 . The semiconductor device of claim 12 , wherein the air gap is between the horizontal part and the vertical part.

16 . A semiconductor device, comprising:

a substrate that includes an active pattern;

a device isolation layer that defines the active pattern;

a channel pattern and a source/drain pattern on the active pattern, the channel pattern including a plurality of semiconductor patterns that are spaced apart from each other and vertically stacked on each other;

a gate electrode on the plurality of semiconductor patterns;

a gate dielectric layer between the gate electrode and the plurality of semiconductor patterns;

a gate spacer on a sidewall of the gate electrode;

a gate capping pattern on a top surface of the gate electrode;

an interlayer dielectric layer on the gate capping pattern;

an active contact that penetrates the interlayer dielectric layer and is electrically connected to the source/drain pattern;

a metal-semiconductor compound layer between the active contact and the source/drain pattern;

a gate contact that penetrates the interlayer dielectric layer and the gate capping pattern and is electrically connected to the gate electrode; and

a first metal layer on the interlayer dielectric layer,

wherein the first metal layer includes:

a power line; and

a plurality of first wiring lines electrically connected to the active contact and the gate contact,

wherein the gate electrode includes an inner electrode between a first semiconductor pattern and a second semiconductor pattern that are adjacent ones of the plurality of semiconductor patterns,

wherein the source/drain pattern includes a protrusion that protrudes toward the inner electrode,

wherein the gate dielectric layer includes:

a high-k dielectric layer that surrounds the inner electrode of the gate electrode; and

an inner spacer on the high-k dielectric layer,

wherein the inner spacer includes:

a horizontal part between the high-k dielectric layer and the second semiconductor pattern;

a vertical part between the high-k dielectric layer and the protrusion; and

a corner part that connects the horizontal part to the vertical part,

wherein a first side of the vertical part has a concave profile that corresponds to the protrusion, and

wherein a second side of the vertical part has a flat profile parallel to a vertical direction.

17 . The semiconductor device of claim 16 , wherein:

the horizontal part has a first thickness in the vertical direction,

the corner part has a second thickness in the vertical direction, and

a ratio of the second thickness to the first thickness is in a range of about 1.1:1 to about 1.5:1.

18 . The semiconductor device of claim 16 , wherein:

the horizontal part has a first thickness in the vertical direction,

the vertical part has a second thickness in a horizontal direction, and

a ratio of the second thickness to the first thickness is in a range of about 2.5:1 to about 5:1.

19 . The semiconductor device of claim 16 , wherein the gate dielectric layer further includes an air gap defined at the corner part.

20 . The semiconductor device of claim 16 , wherein the inner spacer directly covers the first and second semiconductor patterns and the protrusion.