Orthopedic spring hinge systems and methods

Inventors: Mikhail L. Samchukov (Coppell, TX); Karen D. Standefer (Flower Mound, TX); John D. Ross (Ovilla, TX); Alexander M Cherkashin (Flower Mound, TX); Daniele Venturini (Povegliano Veronese, IT); Andrea Ottoboni (Giacciano con Baruchella, IT); Michael Lupatini (San Martino della Battaglia, IT)

Assignees: Texas Scottish Rite Hospital for Children; Orthofix S.R.L.

A61B17/62 A61B17/66 A61B2017/606

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Quick Facts

Patent No.: US 12667390
App. No.: 17/962,158
Granted: Jun 30, 2026
Kind: B2

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Abstract

An orthopedic spring hinge and associated external fixation systems for the treatment of anatomical joint dysfunctions, and more particularly, to a spring hinge comprising a first base member, a second base member, a flexible first spring having a first longitudinal axis extending from the first base member to the second base member, and a flexible second spring spaced apart from the first spring and having a second longitudinal axis extending from the first base member to the second base member. The spring hinge is configured to have a maximum bending resistance in a first plane extending between the first spring and the second spring and a minimum bending resistance in a second plane orthogonal to the first plane.

Claims (39)

1 . An orthopedic spring hinge connectable between external fixators, comprising:

a first base member comprising a first arm;

a second base member comprising a second arm;

a flexible spring having a longitudinal axis extending from the first base member to the second base member, wherein the first arm is offset from the longitudinal axis of the spring in a first lateral direction from the longitudinal axis and the second arm is offset from the longitudinal axis of the spring in a second lateral direction from the longitudinal axis opposite the first lateral direction; and

a hinge connector extending from the first arm to the second arm, wherein the hinge connector is configured to pivot with respect to the first arm and the second arm.

2 . The orthopedic spring hinge of claim 1 , wherein the hinge connector is secured to the first arm with a first pin joint and is secured to the second arm with a second pin joint.

3 . The orthopedic spring hinge of claim 1 , wherein the spring hinge is configured to prevent rotation of the first base member with respect to the second base member about an axis parallel to the longitudinal axis of the flexible spring.

4 . The orthopedic spring hinge of claim 3 , wherein the spring hinge is configured to prevent rotation of the first base member with respect to the second base member about a first axis transverse to the longitudinal axis of the flexible spring while permitting rotation of the first base member with respect to the second base member about a second axis transverse to the longitudinal axis of the flexible spring and the first axis.

5 . The orthopedic spring hinge of claim 1 , wherein each of the first and second base members comprises a bolt connection bore configured to receive a bolt to secure the first and second base members to an external fixation system.

6 . The orthopedic spring hinge of claim 1 , wherein each of the first and second base members comprises a spring connection bore configured to receive an end of the flexible spring.

7 . The orthopedic spring hinge of claim 6 , wherein the spring connection bore is internally threaded to engage an external surface of the flexible spring.

8 . The orthopedic spring hinge of claim 7 , further comprising:

a first dowel, the first dowel being externally threaded to engage an internal surface of a first end portion of the flexible spring to secure the flexible spring to the first base member; and

a second dowel, the second dowel being externally threaded to engage an internal surface of a second end portion of the flexible spring to secure the flexible spring to the second base member.

9 . The orthopedic spring hinge of claim 8 , wherein the first dowel is tapered to exert a force on the flexible spring which increases as the first dowel is threaded into the first end portion of the flexible spring.

10 . The orthopedic spring hinge of claim 1 , wherein the first and second base members are configured to be secured to an external fixation system such that a longitudinal axis of the hinge connector is parallel to a plane in which an anatomical joint encompassed by the external fixation system rotates.

11 . The orthopedic spring hinge of claim 10 , wherein the spring hinge is configured such that an axis of rotation of the spring hinge as the flexible spring bends translates dynamically in conjunction with translation of an anatomical axis of rotation of the anatomical joint.

12 . The orthopedic spring hinge of claim 1 , wherein the flexible spring comprises at least one integrated connector configured to threadingly engage the first base member or the second base member.

13 . The orthopedic spring hinge of claim 1 , wherein the hinge connector is configured to resist shearing movement between the first base member and the second base member.

14 . The orthopedic spring hinge of claim 1 , further comprising:

a second hinge connector extending from the first arm to the second arm, wherein the second hinge connector is configured to pivot with respect to the first arm and the second arm, and wherein the hinge connector is disposed on a side of the first arm and the second arm opposite the second hinge connector.

15 . The orthopedic spring hinge of claim 1 , further comprising:

a second hinge connector extending from a third arm of the first base member to a fourth arm of the second base member, wherein the second hinge connector is configured to pivot with respect to the third arm and the fourth arm, and wherein the hinge connector and the second hinge connector are disposed between the first arm and third arm and between the second arm and the fourth arm.

16 . The orthopedic spring hinge of claim 1 , further comprising:

17 . The orthopedic spring hinge of claim 16 , further comprising:

a second flexible spring having a longitudinal axis extending from the first base member to the second base member, wherein the hinge connector extends between the flexible spring and the second flexible spring, the first arm and the second arm are each bifurcated into two branches, and the hinge connector is secured between the two branches of the first arm with a first pin and is secured between the two branches of the second arm with a second pin.

18 . The orthopedic spring hinge of claim 17 , wherein the flexible spring and the second flexible spring each comprise a coil spring.

19 . The orthopedic spring hinge of claim 18 , wherein the flexible spring and second flexible spring each comprise a coil spring.

20 . The orthopedic spring hinge of claim 17 , wherein the flexible spring and the second flexible spring each comprise a blade spring.

21 . The orthopedic spring hinge of claim 16 , wherein the first base member further comprises a third arm, the second base member further comprises a fourth arm, the hinge connector is secured to the first arm and the third arm with a first pin, and the hinge connector is secured to the second arm and the fourth arm with a second pin.

22 . A method for treating an anatomical joint dysfunction comprising:

fixing a first and a second portion of a limb on opposite sides of an anatomical joint with a first external fixator and a second external fixator, such that the first and second external fixators are positioned on either side of the anatomical joint;

connecting the first and second external fixators with an orthopedic spring hinge disposed therebetween, wherein the orthopedic spring hinge comprises:

a first base member comprising a first arm;

a second base member comprising a second arm;

a hinge connector extending from the first arm to the second arm, wherein the hinge connector is configured to pivot with respect to the first arm and the second arm,

wherein the spring hinge is aligned relative to the anatomical joint to permit rotation of the anatomical joint within a first plane parallel to a longitudinal axis of the hinge connector and to restrict translation and rotation of the anatomical joint within planes orthogonal to the first plane.