Systems, apparatus, and methods for warming fluid for intravenous infusion

Inventors: Andrew W. Lane (Rolesville, NC); Galen C. Robertson (Apex, NC); Savannah K. Steele (Durham, NC); Luke D. Oltmans (Durham, NC); Kevin A. Harper (Mason, OH); Steve D. Ivanov (Youngsville, NC); Matthew J. Hanlon (Clifton, VA)

Assignee: 410 Medical, Inc.

A61M5/44 A61M2205/0233 A61M2205/3653

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Quick Facts

Patent No.: US 12667675
App. No.: 19/232,175
Granted: Jun 30, 2026
Kind: B2

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Abstract

In some embodiments, a system includes a housing, an elongated heating element, a first electrical connector, and a second electrical connector. The housing can define a fluid channel extending from a fluid inlet to a fluid outlet. The elongated heating element can be disposed within the fluid channel. The first electrical connector can be electrically coupled to a first portion of the elongated heating element and the second electrical connector can be electrically coupled to a second portion of the elongated heating element. Energy can be provided from a power source to the elongated heating element via one of the first electrical connector or the second electrical connector to increase the temperature of the elongated heating element.

Claims (36)

1 . A system, comprising:

a housing defining a fluid inlet and a fluid outlet, the housing including one or more channel walls defining a fluid channel extending from the fluid inlet to the fluid outlet;

an elongated heating element disposed entirely within the fluid channel and having an outer surface spaced from each of the one or more channel walls such that fluid within the fluid channel can flow between the one or more channel walls and the outer surface of the elongated heating element;

a first electrical connector coupled to a first portion of the elongated heating element, the first electrical connector including a portion extended through at least one of the one or more channel walls of the housing; and

a second electrical connector coupled to a second portion of the elongated heating element, the second electrical connector including a portion extended through at least one of the one or more channel walls of the housing,

each of the first electrical connector and the second electrical connector configured to be electrically coupled to a power source such that energy can be provided from the power source to the elongated heating element via one of the first electrical connector or the second electrical connector to increase the temperature of the elongated heating element,

the fluid channel includes a first portion, a second portion, and a third portion between the first portion and second portion, the first portion of the fluid channel and the second portion of the fluid channel each having at least one of an increased width or an increased height compared to the third portion of the fluid channel, the first portion of the elongated heating element disposed in the first portion of the fluid channel, the second portion of the elongated heating element disposed in the second portion of the fluid channel.

2 . The system of claim 1 , wherein the first electrical connector and the second electrical connector support the elongated heating element within the fluid channel.

3 . The system of claim 1 , further comprising:

a first support member and a second support member each configured to support the elongated heating element within the fluid channel.

4 . The system of claim 1 , further comprising:

a support member configured to support the elongated heating element within the fluid channel, the support member defining a through-hole within which a portion of the first electrical connector is disposed.

5 . The system of claim 4 , wherein the support member is insulative and configured to isolate fluid within the fluid channel from the portion of the first electrical connector disposed within the through-hole of the support member.

6 . The system of claim 4 , wherein the support member is conductive.

7 . The system of claim 1 , wherein the cross-sectional area of the fluid channel through which fluid can flow is substantially constant along the length of the elongated heating element.

8 . The system of claim 1 , wherein the first portion of the fluid channel is associated with the first electrical connector and the second portion of the fluid channel is associated with the second electrical connector.

9 . The system of claim 1 , further comprising:

a set of protruding features disposed in the fluid channel and extending away from the one or more channel walls into supportive contact with the elongated heating element,

the one or more channel walls defines a set of increased width portions of the fluid channel, each increased width portion of the fluid channel associated with a protruding feature of the set of protruding features.

10 . The system of claim 1 , wherein a portion of the first electrical connector is disposed within the fluid channel such that fluid within the fluid channel contacts the first electrical connector.

11 . The system of claim 1 , wherein the elongated heating element is formed as a flat ribbon.

12 . The system of claim 1 , wherein the outer surface of the elongated heating element includes a first surface disposed in a first plane and a second surface disposed in a second plane parallel to the first plane, a distance between the first surface and a channel wall portion defining a boundary of the fluid channel facing the first surface and a distance between the second surface and a channel wall portion defining a boundary of the fluid channel facing the second surface are substantially constant along the entire length of the elongated heating element.

13 . The system of claim 1 , wherein the first electrical connector has a large diameter such that the first electrical connector has a lower gauge equivalency than the elongated heating element.

14 . The system of claim 1 , wherein the fluid channel has a cross-section with a maximum diameter of about 0.375 inches.

15 . A system, comprising:

a housing defining a fluid inlet, a fluid outlet, and a fluid channel extending from the fluid inlet to the fluid outlet;

an elongated heating element disposed within the fluid channel and having an overall shape that corresponds to a shape of at least a portion of the fluid channel;

a first support member coupled to the elongated heating element at a first location;

a second support member coupled to the elongated heating element at a second location, the first support member and the second support member configured to support the elongated heating element within the fluid channel such that fluid can flow between a channel wall of the housing defining the fluid channel and the elongated heating element along two opposing side portions of the elongated heating element;

a first electrical connector electrically coupled to the first support member; and

a second electrical connector electrically coupled to the second support member, each of the first electrical connector and the second electrical connector configured to be electrically coupled to a power source such that energy can be provided from the power source to the elongated heating element via one of the first electrical connector or the second electrical connector to increase the temperature of the elongated heating element.

16 . The system of claim 15 , wherein the elongated heating element has a first side surface, a second side surface, an upper surface, and a lower surface, the two opposing side portions of the elongated heating element including the first side surface and the second side surface or the upper surface and the lower surface, the first support member and the second support member configured to support the elongated heating element within the fluid channel such that at least three surfaces of the first side surface, the second side surface, the upper surface, and the lower surface are spaced from the channel wall of the housing defining the fluid channel and fluid can flow between the channel wall and each of the at least three surfaces.

17 . The system of claim 16 , wherein a distance between the first side surface and a portion of the channel wall of the housing defining the fluid channel facing the first side surface is substantially the same as a distance between the second side surface and a portion of the channel wall of the housing defining the fluid channel facing the second side surface.

18 . The system of claim 16 , wherein a distance between the first side surface and a portion of the channel wall of the housing defining the fluid channel facing the first side surface and a distance between the second side surface and a portion of the channel wall of the housing defining the fluid channel facing the second side surface are substantially constant along the entire length of the elongated heating element.

19 . The system of claim 15 , wherein the fluid channel includes an increased cross-sectional area portion within which a first end of the heating element is disposed such that the cross-sectional area of the fluid channel through which fluid can flow is substantially the same in the increased cross-sectional area portion as in portions of the fluid channel within which the first end of the heating element is not disposed.

20 . The system of claim 15 , wherein the cross-sectional area of the fluid channel through which fluid can flow is substantially constant along the length of the elongated heating element.