IP Library Granted Patent US 12667894
Granted Patent B2
US 12667894 · App. 17/796,047 · Granted Jun 30, 2026

Drilling tool including a step drill bit

Inventors: Zachary D. Bernaden (Milwaukee, WI); Jason M. Thom (Wauwatosa, WI); Milorad Marich (Mequon, WI); Jonathan G. Winter (Burlington, WI)
Assignee: MILWAUKEE ELECTRIC TOOL CORPORATION
B23B51/009B23B51/0003
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Quick Facts
Patent No.
US 12667894
App. No.
17/796,047
Granted
Jun 30, 2026
Kind
B2
Abstract

A drilling tool includes a drive assembly with a shank that is configured to couple to a power tool and a step drill bit. The step drill bit includes a body having a proximal end adjacent the shank, a distal end opposite the proximal end, and a bit axis extending centrally through the body between the proximal end and the distal end. The body is defined by a wall extending around the bit axis to define a hollow interior cavity of the body. The step drill bit also includes a plurality of axially stacked, progressively sized steps with a first step at the proximal end and a terminal step at the distal end and a flute extending from the proximal end to the distal end. The flute defines a cutting edge.

Claims (20)

1 . A drilling tool comprising:

a drive assembly including a shank that is configured to couple to a power tool; and

a step drill bit including

a body having a proximal end adjacent the shank, a distal end opposite the proximal end, and a bit axis extending centrally through the body between the proximal end and the distal end, the body being defined by a wall extending around the bit axis to define a hollow interior cavity of the body, the wall extending from the proximal end to the distal end, the body including a drive socket that receives the drive assembly, the drive socket positioned within the hollow interior cavity, the drive socket is defined by a plurality of inner faces that are spaced and separate from the wall,

a plurality of axially stacked, progressively sized steps including a first step at the proximal end and a terminal step at the distal end, and

a flute extending from the proximal end to the distal end, the flute defining a cutting edge,

wherein the bit axis extends through the hollow interior cavity.

2 . The drilling tool of claim 1 , wherein the step drill bit further includes an opening positioned on the flute that extends into the hollow interior cavity.

3 . The drilling tool of claim 1 , wherein the drive assembly is removably coupled to the step drill bit.

4 . The drilling tool of claim 3 , wherein the drive assembly includes a drive head, and wherein the drive socket receives the drive head.

5 . The drilling tool of claim 1 , wherein the step drill bit is made of a first material and the drive assembly is made of a second material that is different than the first material.

6 . The drilling tool of claim 5 , wherein the first material is a high wear resistant material and the second material is a high impact material.

7 . The drilling tool of claim 1 , wherein the cutting edge is cladded.

8 . The drilling tool of claim 1 , wherein the step drill bit is manufactured using an additive manufacturing process or a molding process.

9 . The drilling tool of claim 1 , wherein the wall has a thickness that is at least 2 millimeters.

10 . The drilling tool of claim 1 , wherein each step of the plurality of steps includes a radial relief that extends from each step to an adjacent step.

11 . The drilling tool of claim 1 , wherein the body includes a bottom that defines an opening that extends into the hollow interior cavity.

12 . The drilling tool of claim 1 , wherein the body of the step drill bit includes a side opening that is positioned between the drive socket and the wall.

13 . The drilling tool of claim 12 , wherein the drive socket and the side opening extend into the hollow interior cavity.

14 . The drilling tool of claim 1 , wherein the drive socket is spaced from the hollow interior cavity.