Packaging apparatus and method
A packaging apparatus includes two counter-rotatable sealing dies for pressing together two tissue webs to produce pockets for containing a substance for preparing beverages and to seal around said pockets. The apparatus includes two heating drums for heating the sealing dies, with each heating drum being positioned inside a respective sealing die, wherein a first heating zone of each heating drum includes a first plurality of circumferentially distributed infrared heating elements, and a second heating zone of each heating drum includes a second plurality of circumferentially distributed infrared heating elements.
1 . Packaging apparatus comprising:
a pair of heated counter-rotatable sealing dies for pressing together two tissue webs to produce pockets for containing a substance for preparing beverages and to seal around said pockets;
a pair of shafts, each shaft supporting a respective sealing die and extending from a first shaft end portion to a second shaft end portion;
a pair of bearings, each bearing rotatably supporting one of the shafts at the first shaft end portion thereof;
a first pressure device configured to act on one of the pair of shafts to provide a first control of the pressure exerted by the sealing dies on the tissue webs;
a second pressure device configured to act on at least one of the pair of shafts to provide a second control of the pressure exerted by the sealing dies on the tissue webs, wherein the second pressure device is configured to apply a force to urge the shafts towards each other or away from each other; and
a load cell for measuring the force applied by the second pressure device.
2 . Packaging apparatus as claimed in claim 1 , wherein:
the first pressure device is configured to act on one of the first shaft end portions to provide the first control of the pressure exerted by the sealing dies on the tissue webs, and
the second pressure device is configured to act on at least one of the second shaft end portions to provide the second control of the pressure exerted by the sealing dies on the tissue webs.
3 . Packaging apparatus as claimed in claim 2 , wherein the second pressure device is positioned between one of the second shaft end portions and the other one of the second shaft end portions.
4 . Packaging apparatus as claimed in claim 1 , wherein the second pressure device is configured such that the force is adjustable.
5 . Packaging apparatus as claimed claim 1 , wherein the second pressure device is configured such that the force is adjustable.
6 . Packaging apparatus as claimed in claim 1 , wherein the second pressure device comprises at least one pressure cylinder.
7 . Packaging apparatus as claimed in claim 6 , wherein the at least one pressure cylinder is configured to have the pressure therein adjusted.
8 . A method for packaging a substance for preparing beverages, the method comprising:
counter-rotating a pair of sealing dies, wherein each sealing die is supported by a respective one of a pair of shafts extending from a first shaft end portion to a second shaft end portion;
heating, by a respective heating drum, each one of said pair of counter-rotating sealing dies;
pressing, by the pair of counter-rotating sealing dies, two tissue webs together to produce pockets for containing the substance; and
sealing, by the pair of counter-rotating sealing dies, around the outside of said pockets;
wherein pressing the tissue webs by the pair of counter-rotating sealing dies comprises:
controlling a first pressure device to act on one of the pair of shafts to provide a first control of the pressure exerted by the sealing dies on the tissue webs, and
controlling a second pressure device to act on at least one of the pair of shafts to provide a second control of the pressure exerted by the sealing dies on the tissue webs,
and wherein controlling the second pressure device to act on at least one of the pair of shafts comprises:
applying a force to urge the shafts towards each other or away from each other;
measuring, by a load cell, the force applied by the second pressure device; and
adjusting the force based on the measurements of the load cell.
9 . A method as claimed in claim 8 , wherein:
controlling the first pressure device to act on one of the pair of shafts comprises controlling the first pressure device to act on one of the first shaft end portions to provide the first control of the pressure exerted by the sealing dies on the tissue webs; and
controlling the second pressure device to act on at least one of the pair of shafts comprises controlling the second pressure device to act on at least one of the second shaft end portions to provide the second control of the pressure exerted by the sealing dies on the tissue webs.
10 . A method as claimed in claim 9 , wherein the second pressure device is positioned between one of the second shaft end portions and the other one of the second shaft end portions.
11 . A method as claimed in claim 8 , wherein controlling the second pressure device to act on at least one of the pair of shafts comprises applying a force to urge the shafts towards each other.
12 . A method as claimed in claim 8 , wherein controlling the second pressure device to act on at least one of the pair of shafts comprises applying a force to urge the shafts away from each other.
13 . A method as claimed in claim 8 , wherein the second pressure device comprises at least one pressure cylinder, and wherein controlling the second pressure device to act on at least one of the second shaft end portions comprises adjusting the pressure of the at least one pressure cylinder.
14 . A method as claimed in claim 8 , wherein controlling the second pressure device comprises setting the second pressure device to a predetermined setting to provide said second control.