IP Library Granted Patent US 12668078
Granted Patent B2
US 12668078 · App. 19/035,504 · Granted Jun 30, 2026

Method for forming dye sublimation images in and texturing of solid substrates

Inventor: John Moalli (Friday Harbor, WA)
Assignee: Fresco Infusion LLC
B44C1/1712B41M5/0064B41M5/0358
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Quick Facts
Patent No.
US 12668078
App. No.
19/035,504
Granted
Jun 30, 2026
Kind
B2
Abstract

A method for texturing and forming a dye sublimation image in a plastic substrate is provided. A carrier sheet having an image formed thereon of a dye sublimation ink is placed on a base. The plastic substrate is placed on the dye carrier to form a stack. A textured cover is place on the plastic substrate, wherein the textured cover comprises at least one of polymeric materials, metallic materials, fabric, paper, wood, or wood-based materials. A clamping pressure is provided on the textured cover and the stack. The stack is heated to at least a sublimation temperature of the stack, which causes the dye sublimation ink to sublimate and penetrate through the first side of the plastic substrate, creating a dye sublimation image in the plastic substrate, wherein texture from the textured cover is transferred to a side of the plastic substrate.

Claims (6)

1 . A method for texturing a plastic substrate, while forming a dye sublimation image in the plastic substrate, wherein the plastic substrate has a first side and a second side, comprising:

placing a first side of a dye carrier sheet having an image formed thereon of a dye sublimation ink on a base;

placing the first side of the plastic substrate on a second side of the dye carrier to form a stack;

placing a first side of a textured cover on the second side of the plastic substrate, wherein the textured cover comprises at least one of polymeric materials, metallic materials, fabric, paper, wood, or wood-based materials;

providing a clamping pressure on the textured cover and the stack, wherein the stack and textured cover are clamped together; and

heating the stack to at least a sublimation temperature of the stack, which causes the dye sublimation ink to sublimate and penetrate through the first side of the plastic substrate, creating a dye sublimation image in the plastic substrate and wherein texture from the textured cover is transferred to a side of the plastic substrate.