Linearly driven rotary actuator mechanism
An actuator mechanism includes a base mountable to a first component, and a spindle rotatably mounted to the base and attachable to a second component rotatable relative to the first component. At least one extension spring is disposed in the base. A cable has a first end attached to the spindle and a second end attached to the at least one extension spring. A spring tensioner is movably mounted to the base. In use, the spring tensioner is operable to preload the mechanism, rotating the spindle in a first direction winds the cable and stretches the at least one extension spring, and rotating the spindle in a second direction unwinds the cable and relaxes the at least one extension spring. In embodiments, the mechanism may be utilized to reduce weight force and provide lift assistance to rotating components.
1 . An actuator mechanism, comprising:
a base mountable to a first component, the base comprising a first portion and a second portion angled relative to the first portion;
a spindle rotatably mounted to the second portion of the base, the spindle attachable to a second component rotatable relative to the first component;
at least one extension spring disposed in the first portion of the base;
at least one pulley rotatably mounted at a junction of the first portion and the second portion of the base;
a cable having a first end attached to the spindle and a second end attached to the at least one extension spring, wherein the cable is routed around the at least one pulley to impart a direction change in the cable at the junction and/or to reduce required pull force; and
a spring tensioner movably mounted to the base and attached to the at least one extension spring;
wherein, in use:
the spring tensioner is movable relative to the base to tension the at least one extension spring;
rotation of the spindle in a first direction can wind the cable on the spindle thereby stretching the at least one extension spring; and
rotation of the spindle in a second direction opposite the first direction can unwind the cable from the spindle thereby relaxing the at least one extension spring.
2 . The actuator mechanism according to claim 1 , further comprising:
two extensions springs arranged in parallel; and
a yoke attached to the two extension springs;
wherein:
the second end of the cable is attached to the yoke; and
the spring tensioner is attached to each of the two extension springs.
3 . The actuator mechanism according to claim 1 , further comprising a tensioner adjustment screw received through one end of the base and threadably engaged in the spring tensioner.
4 . The actuator mechanism according to claim 1 , wherein one end of the base is bifurcated, and the spindle is rotatably mounted transverse at the bifurcated end.
5 . The actuator mechanism according to claim 4 , wherein the bifurcated end includes a detachable portion for installing and uninstalling the spindle from the bifurcated end.
6 . The actuator mechanism according to claim 1 , wherein opposing ends of the spindle each include a laterally-extending tab for being engaged in a slot formed in the second component to rotationally fix the spindle relative to the second component.
7 . The actuator mechanism according to claim 1 , wherein the spindle comprises a radial opening receiving the first end of the cable, and the spindle defines a circumscribing cable groove in a plane transverse to its rotational axis.
8 . The actuator mechanism according to claim 1 , wherein the at least one spring provides a spring force in a first direction, and a rotational axis of the spindle is transverse to the first direction.
9 . An assembly, comprising:
a first component and a second component rotatably hinged to the first component; and
an actuator mechanism for controlling rotation of the second component relative to the first component, the actuator mechanism including:
a base mounted to the first component;
a spindle rotatably mounted to the base, the spindle attached to and rotatably fixed relative to the second component;
at least one extension spring disposed in the base;
a cable having a first end attached to the spindle and a second end attached to the at least one extension spring; and
a spring tensioner movably mounted to the base and attached to the at least one extension spring;
wherein, in use:
the spring tensioner is movable relative to the base to tension the at least one extension spring;
rotating the second component relative to the first component in a first direction can wind the cable on the spindle thereby stretching the at least one extension spring; and
rotating the second component relative to the first components in a second direction opposite the first direction can unwind the cable from the spindle thereby relaxing the at least one extension spring.
10 . The assembly according to claim 9 , wherein:
the second component is rotatable relative to the first component between a stowed position and a deployed position;
the actuator mechanism can operate to slow motion of the second component as the second component moves from the stowed position to the deployed position; and
the actuator mechanism can provide lift assistance for returning the second component from the deployed position to the stowed position.
11 . The assembly according to claim 9 , further comprising:
two extensions springs arranged in parallel; and
a yoke attached to the two extension springs;
wherein:
the second end of the cable is attached to the yoke; and
the spring tensioner is attached to each of the two extension springs.
12 . The assembly according to claim 9 , wherein:
the base comprises a first portion and a second portion angled relative to the first portion;
the at least one spring is disposed in the first portion and the spindle is rotatably mounted to the second portion;
the spindle is coaxial with a rotation axis of the second component;
the actuator mechanism further comprises at least one pulley rotatably mounted at a junction of the first portion and the second portion, the junction spaced apart from the rotation axis of the second component; and
the cable is routed around the pulley to impart a direction change in the cable at the junction and/or reduce pull force.
13 . The assembly according to claim 9 , further comprising a tensioner adjustment screw received through one end of the base and threadably engaged in the spring tensioner.
14 . The assembly according to claim 9 , wherein one end of the base is bifurcated, and the spindle is rotatably mounted transverse at the bifurcated end.
15 . The assembly according to claim 9 , wherein opposing ends of the spindle each include a laterally-extending tab engaged in a slot formed in the second component to rotationally fix the spindle relative to the second component.
16 . The assembly according to claim 9 , wherein the first component is a meal table base and the second component is a meal table.
17 . The assembly according to claim 9 , wherein the at least one spring provides a spring force in a first direction, and a rotational axis of the spindle is transverse to the first direction.
18 . An actuator mechanism, comprising:
a base mountable to a first component;
a spindle rotatably mounted to the base, the spindle attachable to a second component rotatable relative to the first component;
at least one extension spring disposed in the base;
a cable having a first end attached to the spindle and a second end attached to the at least one extension spring; and
a spring tensioner movably mounted to the base and attached to the at least one extension spring;
wherein the spindle comprises a radial opening receiving the first end of the cable, and the spindle defines a circumscribing cable groove in a plane transverse to its rotational axis; and
wherein, in use:
the spring tensioner is movable relative to the base to tension the at least one extension spring;
rotation of the spindle in a first direction can wind the cable on the spindle thereby stretching the at least one extension spring; and
rotation of the spindle in a second direction opposite the first direction can unwind the cable from the spindle thereby relaxing the at least one extension spring.
19 . The actuator mechanism according to claim 18 , further comprising:
two extensions springs arranged in parallel; and
a yoke attached to the two extension springs;
wherein:
the second end of the cable is attached to the yoke; and
the spring tensioner is attached to each of the two extension springs.
20 . The actuator mechanism according to claim 18 , wherein:
the base comprises a first portion and a second portion angled relative to the first portion;
the at least one spring is disposed in the first portion and the spindle is rotatably mounted to the second portion;
the spindle is coaxial with a rotation axis of the second component;
the actuator mechanism further comprises at least one pulley rotatably mounted at a junction of the first portion and the second portion, the junction spaced apart from the rotation axis of the second component; and
the cable is routed around the pulley.