Functionalized Q-T-siloxane-based polymeric materials with low siloxane ring content and method for preparing same
The present invention pertains to a functionalized polymeric liquid polysiloxane material comprising non-organofunctional Q-type siloxane moieties and mono-organofunctional T-type siloxane moieties, as well as optionally tri-organofunctional M-type siloxane moieties and/or di-organofunctional D-type siloxane moieties characterized in that the polysiloxane material has a specified degree of polymerization, comprises a limited low amount of four-membered Q2-type and/or Q3-type siloxane ring species relative to the total Q-type siloxane species, and is functionalized at specific moieties. The present invention further pertains to methods for producing the polymeric liquid polysiloxane material as well as associated uses of the material.
1 . A polymeric liquid polysiloxane material comprising:
(i) non-organofunctional Q-type siloxane moieties selected from the group consisting of:
(ii) optionally tri-organofunctional M 1 -type siloxane moieties selected from the group consisting of:
(iii) optionally di-organofunctional D-type siloxane moieties selected from the group consisting of:
(iv) mono-organofunctional T-type siloxane moieties selected from the group consisting of:
wherein
indicates a covalent siloxane bond to a silicon atom of another Q-, M-, D-and/or T-type moiety as defined in (i), (ii), (iii) and/or (iv);
R 1 is selected from the group consisting of methyl, ethyl, propyl, —P(═O)(OR 1 ′) (OH), —P(OR 1 ′) 2 , and —P(═O)(OH) 2 ;
R 1 ′ is selected from the group consisting of methyl, ethyl, propyl and butyl;
R 2 , R 3 and R 4 are each independently selected from the group consisting of methyl, ethyl, phenyl, cyclohexyl, vinyl and cyclopentadienyl;
R 5 is selected from the group consisting of R 5U and R 5S , wherein
R 5U is selected from the group consisting of methyl, ethyl, n-propyl, isopropyl, n-butyl, t-butyl, linear, branched or cyclic C 5-16 alkyl residues, (3,3,3-trifluoro)propyl, (1H,1H,2H,2H-perfluoro)octyl, (1H,1H,2H,2H-perfluoro)dodecyl, (1H,1H,2H,2H-perfluoro)hexadecyl, vinyl, phenyl, cyclopentadienyl,
and -L-Z, wherein
R 6 is selected from the group consisting of methyl, ethyl, n-butyl, and linear or branched C 5 -14 alkyl residues;
n is an integer selected from the group consisting of 1, 2, 3, 4, and 5;
L is an aliphatic linker selected from the group consisting of —CH 2 —, —CH 2 CH 2 —, —CH 2 CH 2 CH 2 —, —C 6 H 4 —, —C 6 H 4 —CH 2 —, and —CH 2 —CH 2 —C 6 H 4 —CH 2 —; and
Z is a moiety selected from the group consisting of Cl, Br, I, —OH, —SH,
wherein R 7 is independently selected from the group consisting of methyl, ethyl, and n-butyl;
R 5S is selected from the group consisting of
and -L′-Y, wherein
m is an integer selected from the group consisting of 1, 2, 3, and 4;
R 8 is selected from the group consisting of —Cl, —Br, —I, —F, —CN, —SCN, —N 3 , —NO 2 , —OH, —SO 2 OR 1′ , and —O—C(═O)R 12 ;
R 9 is selected from the group consisting of —Cl, —Br, —I, —F, —CN, —COOH, —COOR r , phenyl, o-, m-, and p-vinylphenyl;
R 9′ is selected from the group consisting of —COOH and —COOR 1′ ;
L′ is an aliphatic linker selected from the group consisting of —CH 2 —, —CH 2 CH 2 —, and —CH 2 CH 2 CH 2 —; and
Y is a moiety selected from the group consisting of
wherein
X is absent, —(NH)—, or —O—;
R 10 is selected from the group consisting of
R 11 is selected from the group consisting of R 8 , —X—R 1′ , and R 12c ;
R 12 is selected from the group consisting of R 12a , R 12b , and R 12c , wherein
R 12a is selected from the group consisting of linear or branched, substituted or non-substituted C 1-18 alkyl, linear or branched, substituted or non-substituted C 2-18 alkenyl, and linear or branched, substituted or non-substituted C 2-18 alkynyl;
R 12b is selected from the group consisting of
linear or branched, substituted or non-substituted alkyl ether up to a molecular weight of 5000 g/mol, linear or branched, substituted or non-substituted alkenyl ether up to a molecular weight of 5000 g/mol, and linear or branched, substituted or non-substituted alkynyl ether up to a molecular weight of 5000 g/mol;
unsubstituted polydimethylsiloxane and unsubstituted polydivinylsiloxane; and
polyaccharides up to a molecular weight of 5000 g/mol, and oligosaccharides up to a molecular weight of 5000 g/mol; and
R 12c is selected from the group consisting of
amino acids, oligo-peptides up to a molecular weight of 5000 g/mol, and poly-peptides up to a molecular weight of 5000 g/mol; and
C 12-24 fatty acids;
with the proviso that R 5S is not
wherein
the degree of polymerization of the Q-type siloxane moieties DP Q-type is in the range of 1.3 to 2.7;
the degree of polymerization of the D-type siloxane moieties DP D-type is in the range of 1.0 to 1.9;
the degree of polymerization of the T-type siloxane moieties DP T-type is in the range of 1.1 to 2.7;
the total content of tri-organofunctional M-type siloxane moieties (iii) in the polysiloxane material does not exceed 10 mol-%;
the total content of di-organofunctional D-type siloxane moieties (iii) in the polysiloxane material does not exceed 50 mol-%;
the material has a viscosity in the range of 10 to 100′000 cP, as measured by a cylindrical rotation viscometer according to standard ASTM E2975-15;
the material comprises less than 5 mol-% silanol groups (Si—OH);
the atomic ratio of T- to Q-species in the material is in the range of 0.01:1 to 1:1;
at least 1 mol-% of all R 5 moieties in the material are R 5S moieties;
wherein
the polysiloxane material comprises less than 45 mol-% four-membered combined Q 2r -type and Q 3s,d -type siloxane ring species relative to the total Q-type siloxane species; and/or
the polysiloxane material comprises less than 70 mol-% four-membered combined Q 3s,3d -type siloxane ring species relative to all Q 3 -type siloxane species; and/or
the polysiloxane material comprises less than 4.5 mol-% double four-membered Q 3d -type siloxane ring species relative to the total Q-type siloxane species; and/or
the polysiloxane material comprises less than 25 mol-% double four-membered Q 3d -type siloxane ring species relative to all Q 3 -type siloxane species.
2 . The polymeric liquid polysiloxane material according to claim 1 , wherein
R 8 is selected from the group consisting of —Cl, —Br, —I, —CN, —SCN, —N 3 , —NO 2 , —SO 2 OR 1′ , and —O—C(═O)R 1′ ;
Y is selected from the group consisting of
R 10 is selected from the group consisting of
R 11 is selected from the group consisting of R 8 and R 12c ; and
R 12 is selected from the group consisting of R 12a , R 12b , and R 12c , wherein
R 12a is selected from the group consisting of linear or branched, substituted or non-substituted C 1-18 alkyl and linear or branched, substituted or non-substituted C 2-18 alkenyl;
R 12b is selected from the group consisting of
linear or branched, non-substituted or terminally amino- or thiol-substituted alkyl ethers up to a molecular weight of 3000 g/mol, and linear or branched, non-substituted or terminally amino- or thiol-substituted alkenyl ethers up to a molecular weight of 3000 g/mol;
poly-saccharides up to a molecular weight of 3000 g/mol, and oligosaccharides up to a molecular weight of 3000 g/mol; and
unsubstituted polydimethylsiloxane and polydivinylsiloxane; and
R 12c is selected from the group consisting of
amino acids, oligo-peptides up to a molecular weight of 3000 g/mol, and poly-peptides up to a molecular weight of 3000 g/mol.
3 . The polymeric liquid polysiloxane material according to claim 1 , wherein
R 8 is selected from the group consisting of —Cl, —Br, —I, —CN, —SCN, —N 3 , —NO 2 , —SO 2 OR 1′ , and —O—C(═O)R 1′ ;
Y is selected from the group consisting of
R 10 is selected from the group consisting of
R 11 is selected from the group consisting of R 8 and R 12c ; and
R 12 is selected from the group consisting of R 12a , R 12b , and R 12c , wherein
R 12a is selected from the group consisting of linear or branched, substituted or non-substituted C 1-12 alkyl and linear or branched, substituted or non-substituted C 2-12 alkenyl;
R 12b is selected from the group consisting of
linear, non-substituted or terminally amino-substituted alkyl ethers up to a molecular weight of 2000 g/mol; and
poly-saccarides up to a molecular weight of 2000 g/mol, and oligosaccharides up to a molecular weight of 2000 g/mol; and
R 12c is selected from the group consisting of
amino acids, oligo-peptide up to a molecular weight of 2000 g/mol made of naturally occuring amino acids, and poly-peptides up to a molecular weight of 2000 g/made of naturally occurring amino acids;
castor oil, soybean oil, sunflower oil triglycerides; and
naturally occurring C 12-24 fatty acids.
4 . The polymeric liquid polysiloxane material according to claim 1 , wherein the material comprises
(i) at least two non-identically R 5 -substituted mono-organofunctional T-type alkoxy-terminated siloxane populations, each population making up at least 3 mol-% of all mono-organofunctional T-type siloxane moieties in the material; and/or
(ii) chiral mono-organofunctional T 1 -type siloxane moieties in an amount of at least 3 mol-% relative to all mono-organofunctional T-type siloxane moieties in the material.
5 . The polymeric liquid polysiloxane material according to claim 1 , wherein
(i) the degree of polymerization of the Q-type siloxane moieties DP Q-type is in the range of 1.5 to 2.5;
(ii) the degree of polymerization of the D-type siloxane moieties DP D-type is in the range of 1.25 to 1.75; and/or
(ii) the degree of polymerization of the T-type siloxane moieties DP T-type is in the range of 1.3 to 2.2.
6 . The polymeric liquid polysiloxane material according to claim 1 , wherein the total content of di-organofunctional D-type siloxane and/or the total content tri-organofunctional M-type siloxane moieties is zero.
7 . The polymeric liquid polysiloxane material according to claim 1 , wherein the relative atomic ratio of T- to Q-species is in the range of 0.02:1 to 0.75:1.
8 . A hydrolysis product obtained by reacting at least one polymeric liquid material according to claim 1 , with a predetermined amount of water or with a predetermined amount of a water-solvent mixture.
9 . An emulsion obtained by emulsifying a polymeric liquid material according to claim 1 , with a predetermined amount of water.
10 . A method for preparing a polymeric liquid material according to claim 1 , the method comprising the following steps:
providing the polymeric liquid material, wherein at least 1 mol-% of all R 5 moieties in the material are R 5U moieties;
functionalizing the R 5U residues of the polymeric liquid material to obtain at least 1 mol-% R 5S residues relative to all R 5 residues;
retrieving, the polymeric liquid material.
11 . A method for preparing a polymeric liquid material according to claim 1 , the method comprising the following steps:
(a) providing a Q-type polymethoxy, polyethoxy, polypropoxy or mixed poly(methoxy/ethoxy/propoxy) polysiloxane precursor,
optionally comprising
(a1) di-organofunctional D-type siloxane moieties; and/or
(a2) mono-organofunctional T-type siloxane moieties, wherein R 5 is selected from the group consisting of R 5U and R 5S ;
optionally further comprising a rearrangement catalyst;
wherein the precursor comprises at least 28 mol-% four-membered combined Q 2r -type and Q 3s,d -type siloxane ring species relative to the total Q-type siloxane species; and/or
wherein the precursor comprises at least 60% four-membered combined Q 3s,3d -type siloxane ring species relative to all Q 3 -type siloxane species; and
wherein degree of polymerization of the Q-type polysiloxane DP Q-type is in the range of 1.5 to 2.7;
(b) adding at least one of a
(b1) tri-organofunctional M-type silane Si(OR 1 )(R 2 )(R 3 )(R 4 ) in mono- or oligomeric form;
(b2) di-organofunctional D-type silane Si(OR 1 ) 2 (R 2 )(R 3 ) in mono- or oligomeric form; and/or
(b3) mono-organofunctional T-type silane Si(OR 1 ) 3 (R 5 ) in mono- or oligomeric form, wherein R 5 is selected from the group consisting of R 5U and R 5S ;
to the polysiloxane of (a);
(c) optionally adding a rearrangement catalyst to the mixture of step (b);
(d) heating the mixture of (c) in the absence of water:
(e) optionally repeating steps (b) to (d) at least once;
(f) optionally functionalizing the R 5U residues of the polymeric liquid material to obtain at least 1 mol-% R 5S resides relative to all R 5 residues;
(g) retrieving, the polymeric liquid material;
with the proviso that at least one of steps
(a) providing a Q-type polymethoxy, polyethoxy, polypropoxy or mixed poly (methoxy/ethoxy/propoxy) polysiloxane precursor comprising mono-organofunctional T-type siloxane moieties, wherein R 5 is selected from R 5U and R 5S or
(b) adding mono-organofunctional T-type silane Si(OR 1 ) 3 (R 5 ) in mono-or oligomeric form, wherein R 5 is selected from R 5U and R 5S
is carried out, and
with the proviso that a rearrangement catalyst is present in at least one of steps (a) or (c).
12 . The method according to claim 11 , wherein
in step (a), the R 5 of the T-type siloxane moiety is R 5U ;
in step (b), the R 5 of the T-type silane is R 5U ; and
the method comprises the step (f) of functionalizing the R 5U residues of the polymeric liquid material to obtain at least 1 mol-% R 5S residues relative to all R 5 residues.
13 . The method according to claim 11 , wherein
in step (a), the R 5 of the T-type siloxane moiety is R 5U ;
in step (b), the R 5 of at least one T-type silane is R 5S ; wherein in optional step (e) the R 5 of the T-type silane is selected from the group consisting of R 5U and R 5S , and
the method comprises or does not comprise the step (f).
14 . The method according to claim 11 , wherein after step (d) or (e), the method further comprises the step of adding a tri-organofunctional M-type silane) Si(OR 1 )(R 2 )(R 3 )(R 4 ), or M-type siloxane (R 2 )(R 3 )(R 4 )Si—O—Si(R 2 )(R 3 )(R 4 ) and optionally a di-organofunctional D-type silane Si(OR 1 ) 2 (R 2 )(R 3 ) in mono- or oligomeric form in the presence of water and a suitable co-solvent and an acid catalyst, followed by heating the mixture.
15 . The method according to claim 11 , wherein the reaction temperature for steps (c) through (e) is in the range from 30 to 170° C., and the pressure during steps (c) through (e) is in the range of 0.1 bar to 2 bar.
16 . The method according to claim 11 , wherein the rearrangement catalyst is selected from the group consisting of
Ti(IV)(OR 13 ) 4 and Zr(IV)(OR 13 ) 4 ;
Ti(IV)X 4 and Zr(IV)X 4 ;
O═Ti(IV)X 2 and O═Zr(IV)X 2 );
Ti(IV)X 2 (OR 13 ) 2 and Zr(IV)X 2 (OR 13 ) 2 ;
Ti(IV)X 2 (OCOCH 3 COCH 3 ) 2 and Zr(IV)X 2 (OCOCH 3 COCH) 2 ;
Ti(IV)(OSi(CH 3 ) 3 ) 4 and Zr(IV)(OSi(CH 3 ) 3 ) 4 ;
(R 13 O) 2 Ti(IV)(OCOCH 3 COCH 3 ) 2 and (R 13 O) 2 Zr(IV)(OCOCH 2 COCH 3 ) 2 ;
O═Ti(IV)(OCOCH 3 COCH 3 ) 2 and O═Zr(IV)(OCOCH 3 COCH 3 ) 2 ;
Ti(IV)(OCOCH 3 ) 4 and Zr(IV)(OCOCH 3 ) 4 ;
Ti(IV)(OCOCH 3 ) 2 (OR 13 ) 2 and Zr(IV)(OCOCH 3 ) 2 (OR 13 ) 2 ; and
O═Ti(IV)(OCOCH 3 ) 2 and O═Zr(IV)(OCOCH 3 ) 2 ;
wherein R 13 is selected from the group consisting of —CH 3 , —CH 2 CH 3 , —CH(CH 3 ) 2 , —CH 2 CH 2 CH 3 , —C(CH 3 ) 3 , —CH 2 CH 2 CH 2 CH 3 , and CH 2 CH 2 CH(CH 3 ) 2 , and wherein X is a halide, a pseudohalide, nitrate, chlorate, or perchlorate anion.
17 . The polymeric liquid material according to claim 1 , comprising at least one population of mono-organofunctional T-type siloxane moieties with R 5 selected from the group consisting of vinyl, methacrylate, butacrylate, acrylate,
as a crosslinker within a formulation, with a content of the polymeric liquid material in the range of 0.2% to 25% by weight with respect to the formulation.
18 . The polymeric liquid material according to claim 1 comprising at least one population of mono-organofunctional T-type siloxane moieties with R 5 selected from the group consisting of methyl, ethyl, vinyl, methacrylate, n-propyl, isopropyl, n-butyl, t-butyl, hexyl, octyl, dodecyl, hexadecyl, (3,3,3-trifluoro)propyl, (1H,1H,2H,2H-perfluoro)octyl, (1H,1H,2H,2H-perfluoro)dodecyl, and (1H,1H,2H,2H-perfluoro)hexadecyl, in a hydrophobic formulation, wherein the loading of the polymeric liquid in the formulation is 0.5% to 25% by weight.
19 . The method according to claim 10 , further comprising isolating the polymeric liquid material, purifying the polymeric liquid material, or isolating and purifying the polymeric liquid material.
20 . The method according to claim 11 , wherein at least one of:
the Q-type polymethoxy, polyethoxy, polypropoxy or mixed poly (methoxy/ethoxy/propoxy) polysiloxane precursor, comprises less than 12 mol-% of (a1) and (a2) combined relative to the total amount of all Q-type species;
the method further comprises isolating the polymeric liquid material, purifying the polymeric liquid material, or isolating and purifying the polymeric liquid material; or a combination thereof.
21 . The method according to claim 16 , wherein the catalyst amount in each of steps (a) or (c) is between 0.01 and 5 mol-% based on the total molar silicon content present in said step.