IP Library Granted Patent US 12,668,859
Granted Patent B2
US 12,668,859 · App. 17/609,193 · Granted Jun 30, 2026

Component, in particular for a vehicle, and method for producing such a component

Inventors: Robert Behr (Wernau, DE); Bernd Schietinger (Esslingen, DE); Juergen Weber (Besigheim, DE)
Assignee: Mercedes-Benz Group AG
C22C21/02B22F10/28B33Y80/00C22F1/043B22F2301/052
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Quick Facts
Patent No.
US 12,668,859
App. No.
17/609,193
Granted
Jun 30, 2026
Kind
B2
Abstract

A component includes a sub-region, where the component is produced at least in the sub-region by an additive manufacturing process. The sub-region is produced from an aluminum alloy which has 12% by weight to 40% by weight silicon, 0.3% by weight to 4% by weight copper, 0.2% by weight to 0.7% by weight magnesium, at most 1% by weight iron, at most 0.5% by weight zirconium, and a remainder which includes aluminum and further accompanying elements and/or production-related impurities that each have a mass fraction of at most 0.3 percent individually and that in total have a mass fraction of at most 1.5 percent.

Claims (20)

1 . A component, comprising:

a sub-region, wherein the component is produced at least in the sub-region by an additive manufacturing process;

wherein the sub-region is produced from an aluminum alloy which comprises:

12% by weight to 40% by weight silicon;

0.3% by weight to 4% by weight copper;

0.2% by weight to 0.7% by weight magnesium;

at most 1% by weight iron;

at most 0.5% by weight zirconium; and

a remainder which comprises aluminum and further accompanying elements and/or production-related impurities that each have a mass fraction of at most 0.3 percent individually and that in total have a mass fraction of at most 1.5 percent,

wherein the component is part of an internal combustion engine, and

wherein at least the subregion of the component comprises a finer microstructure than cast alloys of the same chemical composition.

2 . The component according to claim 1 , wherein the aluminum alloy has from 0.5% by weight to 0.8% by weight copper.

3 . The component according to claim 1 , wherein the aluminum alloy has 0.2% by weight to 0.5% by weight magnesium.

4 . The component according to claim 1 , wherein the aluminum alloy has at least 0.05% by weight and a maximum of 0.35% by weight of zirconium.

5 . The component according to claim 1 , wherein the aluminum alloy has a maximum of 0.35% by weight iron.

6 . The component according to claim 1 , wherein the component is at least partially heat-treated.

7 . The component according to claim 6 , wherein the component is at least partially stress-relief annealed and/or solution-annealed and/or artificially aged.

8 . The component according to claim 1 , wherein the aluminum alloy has 13.5% by weight to 15.5% by weight of silicon.

9 . The component according to claim 1 being in a maximum hardened state T6.

10 . The component according to claim 1 being in an overaged state T7.