IP Library Granted Patent US 12668925
Granted Patent B2
US 12668925 · App. 17/795,275 · Granted Jun 30, 2026

Fiber diameter measuring device, inorganic fiber sheet producing device, method for measuring fiber diameter, and method for producing inorganic fiber sheet

Inventors: Shinji Shindo (Tokyo, JP); Kazunori Kawahara (Tokyo, JP); Tetsuji Jonishi (Tokyo, JP)
Assignee: MAFTEC CO., LTD.
D21G9/0027D06H3/00D21H13/38D21H13/46D10B2101/06
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Quick Facts
Patent No.
US 12668925
App. No.
17/795,275
Granted
Jun 30, 2026
Kind
B2
Abstract

A fiber diameter measuring device, an inorganic fiber sheet producing device, a method for measuring a fiber diameter, and a method for producing an inorganic fiber sheet, capable of guaranteeing continuous safeness of the fiber diameter of an inorganic fiber in an inorganic fiber sheet is provided. A method further capable of measuring the fiber diameter of the inorganic fiber in the inorganic fiber sheet, not only after the production of the inorganic fiber sheet but also during the production of the inorganic fiber sheet is provided. The fiber diameter measuring device includes a sampling section capable of sampling a predetermined amount of the inorganic fiber in an entire area of the inorganic fiber sheet; and a measuring section configured to measure a fiber diameter of the sampled inorganic fiber.

Claims (29)

1 . A fiber diameter measuring device configured to measure a fiber diameter of an inorganic fiber in an inorganic fiber sheet including the inorganic fiber, the device comprising,

a sampling section capable of on-line sampling a predetermined amount of the inorganic fiber in an entire area of the inorganic fiber sheet; and

a measuring section configured to measure a fiber diameter of the sampled inorganic fiber,

wherein the sampling section is further capable of the on-line sampling the predetermined amount of the inorganic fiber in the entire area of the inorganic fiber sheet as the inorganic fiber remains in conveyance, the predetermined amount of the inorganic fiber in the entire area of the inorganic fiber sheet consisting of an area of the inorganic fiber sheet that is less than the entire area of the inorganic fiber sheet.

2 . The fiber diameter measuring device according to claim 1 , wherein the sampling section includes a sample transferring section placed on one side or both sides of the inorganic fiber sheet, and configured to transfer the inorganic fiber.

3 . The fiber diameter measuring device according to claim 2 , wherein the sample transferring section is a suctioning section configured to suction the inorganic fiber.

4 . The fiber diameter measuring device according to claim 1 , wherein the sampling section includes a pretreating section configured to assist the sampling of the inorganic fiber.

5 . The fiber diameter measuring device according to claim 4 , wherein the pretreating section is a physically contactless section configured to be physically contactless with the inorganic fiber sheet.

6 . The fiber diameter measuring device according to claim 5 , wherein the physically contactless section is a feeding section configured to feed a gas or a liquid to the inorganic fiber sheet, from one side or both sides of the inorganic fiber sheet.

7 . The fiber diameter measuring device according to claim 4 , wherein the pretreating section is a physically contacting section configured to be in physically contact with the inorganic fiber sheet.

8 . The fiber diameter measuring device according to claim 4 , wherein, as the pretreating section, the sampling section includes a vibration section configured to impart a vibration to the inorganic fiber sheet.

9 . The fiber diameter measuring device according to claim 1 , wherein the sampling section includes a sample collecting section configured to collect the inorganic fiber.

10 . An inorganic fiber sheet producing device comprising the fiber diameter measuring device according to claim 1 .

11 . The inorganic fiber sheet producing device according to claim 10 , wherein a burning section configured to burn an inorganic fiber precursor sheet including an inorganic fiber precursor continuously, is provided on an upstream side of the fiber diameter measuring device.

12 . A method for measuring a fiber diameter measuring a fiber diameter of an inorganic fiber in an inorganic fiber sheet including the inorganic fiber, the method comprising,

a sampling step of on-line sampling the inorganic fiber from the inorganic fiber sheet by a sampling method capable of sampling a predetermined amount of the inorganic fiber in an entire area of the inorganic fiber sheet; and

a measuring step of measuring the fiber diameter of the sampled inorganic fiber,

wherein the sampling method comprises on-line sampling the predetermined amount of the inorganic fiber in the entire area of the inorganic fiber sheet as the inorganic fiber remains in conveyance, the predetermined amount of the inorganic fiber in the entire area of the inorganic fiber sheet consisting of an area of the inorganic fiber sheet that is less than the entire area of the inorganic fiber sheet.

13 . The method for measuring a fiber diameter according to claim 12 , wherein, in the sampling step, the inorganic fiber is transferred by a sample transferring section placed on one side or both sides of the inorganic fiber sheet, and configured to transfer the inorganic fiber.

14 . The method for measuring a fiber diameter according to claim 12 , wherein, in the sampling step, the sampling of the inorganic fiber is assisted by a pretreating section configured to assist the sampling of the inorganic fiber.

15 . A method for producing an inorganic fiber sheet, the method comprising,

a sampling step of sampling an inorganic fiber from an inorganic fiber sheet by a sampling method capable of on-line sampling a predetermined amount of the inorganic fiber in an entire area of the inorganic fiber sheet including the inorganic fiber; and

a measuring step of measuring the fiber diameter of the sampled inorganic fiber,

wherein the sampling method comprises on-line sampling the predetermined amount of the inorganic fiber in the entire area of the inorganic fiber sheet as the inorganic fiber remains in conveyance, the predetermined amount of the inorganic fiber in the entire area of the inorganic fiber sheet consisting of an area of the inorganic fiber sheet that is less than the entire area of the inorganic fiber sheet.

16 . The method for producing an inorganic fiber sheet according to claim 15 , wherein, in the sampling step, the inorganic fiber is transferred by a sample transferring section placed on one side or both sides of the inorganic fiber sheet, and configured to transfer the inorganic fiber.

17 . The method for producing an inorganic fiber sheet according to claim 15 , wherein, in the sampling step, the sampling of the inorganic fiber is assisted by a pretreating section configured to assist the sampling of the inorganic fiber.

18 . The method for producing an inorganic fiber sheet according to claim 15 , wherein, prior to the sampling step, the method comprises a preparing step of preparing an inorganic fiber precursor sheet including an inorganic fiber precursor; and a burning step of burning the inorganic fiber precursor sheet continuously to obtain the inorganic fiber sheet.

19 . The method for producing an inorganic fiber sheet according to claim 18 , wherein, when the fiber diameter measured in the measuring step is out of a previously set predetermined range, a result thereof is fed back, and a producing condition of the inorganic fiber precursor sheet and/or a burning condition in the burning step is controlled so that the fiber diameter is in the predetermined range.

20 . The method for producing an inorganic fiber sheet according to claim 15 , wherein the inorganic fiber sheet subjected to the sampling step is an inorganic fiber sheet subjected to a needling treatment.