Shock absorber/damper device with a solenoid operated valve element and a magnetic flux-bypass nose for influencing magnetic forces during switching operations

1 . A shock absorber/damper device, comprising:

a piston-cylinder assembly of which the piston separates the cylinder in a first and second chamber;

main and/or bypass channels for damping medium to flow through from the first towards the second chamber and vice versa during compression and rebound strokes; and

a solenoid valve assembly that comprises:

a valve element movable in a first axial direction and configured to proportionally open or close one or more of the channels; and

a solenoid operator that comprises:

a coil for generating a magnetic field; and

a substantially closed magnetic circuit for guiding the magnetic field generated by the coil, the magnetic circuit comprising stationary and movable pole parts that have first and second pole faces lying opposite each other with an air gap there between in the first axial direction,

wherein the movable pole part is associated with the valve element and is moveable relative to the stationary pole part against the action of a spring in the first axial direction in dependence of electric current being fed to the solenoid operator, such that one or more of the channels get proportionally opened or closed, wherein,

one of the stationary and movable pole parts comprises a flux-bypass nose that projects forwardly away from its first pole face and that on one side is delimited by a first sidewall that extends parallel to the first axial direction,

the other one of the stationary and movable pole parts comprises a second sidewall that extends parallel to the first axial direction and that projects backwardly away from its second pole face,

wherein the flux-bypass nose fits into the other one of the stationary and movable pole parts in the first axial direction with a sliding fit of their parallel sidewalls along each other, such that in dependence of the electric current being fed to the solenoid operator, the air gap between the opposing pole faces closes while magnetic forces between those two pole faces decrease due to said parallel sidewalls sliding along each other and forming an increasing sideways directed bypass surface area for magnetic flux,

wherein the flux-bypass nose is annular shaped, and the parallel first and second side walls are cylindrical shaped,

wherein said first sidewall faces radially outwardly and, at its axial inward end, is circumvented by said first pole face,

wherein said second side wall faces radially inwardly, and, at its axial outward end, is circumvented by said second pole face, and

wherein connection ducts are provided in the stationary and/or movable pole part for connecting the air gap between the pole faces with the damping medium in the one or more of the channels to be proportionally opened or closed.

2 . The shock absorber/damper device according to claim 1 , wherein outer circumferences of the stationary and movable parts are both made with a same outer diameter (DO) or cross-sectional dimension.

3 . The shock absorber/damper device according to claim 1 , wherein the circumventing opposing pole faces start at a same outer diameter (Do) and from there extend radially inwards to an inner diameter (Di) of the first respectively second sidewall.

4 . The shock absorber/damper device according to claim 1 , wherein the flux-bypass nose has decreasing cross-sectional dimensions seen in the first axial direction forwardly away from its first pole face.

5 . The shock absorber/damper device according to claim 1 , wherein the first and second pole faces extend flat in a second radial direction that is perpendicular to said first axial direction.

6 . The shock absorber/damper device according to claim 1 , wherein the movable pole part has a cylindrical outer shape and is guided with a sliding fit in the first axial direction through a sleeve of non-magnetic flux guiding material that at least partially extends through a centre coil space.

7 . The shock absorber/damper device according to claim 1 , wherein the flux-bypass nose is provided on the stationary pole part.

8 . The shock absorber/damper device according to claim 1 , wherein the movable pole part delimits a central hollow.

9 . The shock absorber/damper device according to claim 8 , wherein the flux-bypass nose is provided with the connection ducts for connecting the air gap between the pole faces with the damping medium in the one or more of the channels, and wherein those connection ducts connect to the central hollow inside the movable pole part that connects to the damping medium in the one or more of the channels.

10 . The shock absorber/damper device according to claim 8 , wherein a guiding rod, in particular an adjustable guiding rod, is provided that at one end is connected to the stationary pole part, that extends, with the spring lying around it, through the central hollow inside the movable pole part, and that forms a guidance for a spring abutment that is connected to or limited by the movable pole part.

11 . A shock absorber/damper device, comprising:

a piston-cylinder assembly of which the piston separates the cylinder in a first and second chamber;

main and/or bypass channels for damping medium to flow through from the first towards the second chamber and vice versa during compression and rebound strokes; and

a solenoid valve assembly that comprises:

a valve element movable in a first axial direction and configured to proportionally open or close one or more of the channels; and

a solenoid operator that comprises:

a coil for generating a magnetic field; and

a substantially closed magnetic circuit for guiding the magnetic field generated by the coil, the magnetic circuit comprising stationary and movable pole parts that have first and second pole faces lying opposite each other with an air gap there between in the first axial direction,

wherein the movable pole part is associated with the valve element and is moveable relative to the stationary pole part against the action of a spring in the first axial direction in dependence of electric current being fed to the solenoid operator, such that one or more of the channels get proportionally opened or closed, wherein,

one of the stationary and movable pole parts comprises a flux-bypass nose that projects forwardly away from its first pole face and that on one side is delimited by a first sidewall that extends parallel to the first axial direction,

the other one of the stationary and movable pole parts comprises a second sidewall that extends parallel to the first axial direction and that projects backwardly away from its second pole face,

wherein the flux-bypass nose fits into the other one of the stationary and movable pole parts in the first axial direction with a sliding fit of their parallel sidewalls along each other, such that in dependence of the electric current being fed to the solenoid operator, the air gap between the opposing pole faces closes while magnetic forces between those two pole faces decrease due to said parallel sidewalls sliding along each other and forming an increasing sideways directed bypass surface area for magnetic flux,

wherein the flux-bypass nose is annular shaped, and the parallel first and second side walls are cylindrical shaped,

wherein said first sidewall faces radially outwardly and, at its axial inward end, is circumvented by said first pole face,

wherein said second side wall faces radially inwardly, and, at its axial outward end, is circumvented by said second pole face, and

wherein the movable pole part delimits a central hollow.

12 . The shock absorber/damper device according to claim 11 , wherein outer circumferences of the stationary and movable parts are both made with a same outer diameter (DO) or cross-sectional dimension.

13 . The shock absorber/damper device according to claim 11 , wherein the circumventing opposing pole faces start at a same outer diameter (Do) and from there extend radially inwards to an inner diameter (Di) of the first respectively second sidewall.

14 . The shock absorber/damper device according to claim 11 , wherein the flux-bypass nose has decreasing cross-sectional dimensions seen in the first axial direction forwardly away from its first pole face.

15 . The shock absorber/damper device according to claim 11 , wherein the first and second pole faces extend flat in a second radial direction that is perpendicular to said first axial direction.

16 . The shock absorber/damper device according to claim 11 , wherein the movable pole part has a cylindrical outer shape and is guided with a sliding fit in the first axial direction through a sleeve of non-magnetic flux guiding material that at least partially extends through a centre coil space.

17 . The shock absorber/damper device according to claim 11 , wherein the flux-bypass nose is provided on the stationary pole part.

18 . The shock absorber/damper device according to claim 11 , wherein a guiding rod, in particular an adjustable guiding rod, is provided that at one end is connected to the stationary pole part, that extends, with the spring lying around it, through the central hollow inside the movable pole part, and that forms a guidance for a spring abutment that is connected to or limited by the movable pole part.

19 . A shock absorber/damper device, comprising:

a piston-cylinder assembly of which the piston separates the cylinder in a first and second chamber;

main and/or bypass channels for damping medium to flow through from the first towards the second chamber and vice versa during compression and rebound strokes; and

a solenoid valve assembly that comprises:

a valve element movable in a first axial direction and configured to proportionally open or close one or more of the channels; and

a solenoid operator that comprises:

a coil for generating a magnetic field; and

a substantially closed magnetic circuit for guiding the magnetic field generated by the coil, the magnetic circuit comprising stationary and movable pole parts that have first and second pole faces lying opposite each other with an air gap there between in the first axial direction,

wherein the movable pole part is associated with the valve element and is moveable relative to the stationary pole part against the action of a spring in the first axial direction in dependence of electric current being fed to the solenoid operator, such that one or more of the channels get proportionally opened or closed, wherein,

one of the stationary and movable pole parts comprises a flux-bypass nose that projects forwardly away from its first pole face and that on one side is delimited by a first sidewall that extends parallel to the first axial direction,

the other one of the stationary and movable pole parts comprises a second sidewall that extends parallel to the first axial direction and that projects backwardly away from its second pole face,

wherein the flux-bypass nose fits into the other one of the stationary and movable pole parts in the first axial direction with a sliding fit of their parallel sidewalls along each other, such that in dependence of the electric current being fed to the solenoid operator, the air gap between the opposing pole faces closes while magnetic forces between those two pole faces decrease due to said parallel sidewalls sliding along each other and forming an increasing sideways directed bypass surface area for magnetic flux,

wherein the flux-bypass nose is annular shaped, and the parallel first and second side walls are cylindrical shaped,

wherein said first sidewall faces radially outwardly and, at its axial inward end, is circumvented by said first pole face,

wherein said second side wall faces radially inwardly, and, at its axial outward end, is circumvented by said second pole face,

wherein the movable pole part has a cylindrical outer shape and is guided with a sliding fit in the first axial direction through a sleeve of non-magnetic flux guiding material that at least partially extends through a centre coil space,

wherein the valve element is formed by a slider configured to slide in the first axial direction along one or more flow through holes of the one or more channels to be proportionally opened or closed, and

wherein the slider is formed by a cylindrical portion of the movable pole part, and wherein the one or more flow through holes are provided in a part of the sleeve of non-magnetic material that extends outside the centre coil space.

20 . A shock absorber/damper device, comprising:

a piston-cylinder assembly of which the piston separates the cylinder in a first and second chamber;

main and/or bypass channels for damping medium to flow through from the first towards the second chamber and vice versa during compression and rebound strokes; and

a solenoid valve assembly that comprises:

a valve element movable in a first axial direction and configured to proportionally open or close one or more of the channels; and

a solenoid operator that comprises:

a coil for generating a magnetic field; and

a substantially closed magnetic circuit for guiding the magnetic field generated by the coil, the magnetic circuit comprising stationary and movable pole parts that have first and second pole faces lying opposite each other with an air gap there between in the first axial direction,

wherein the movable pole part is associated with the valve element and is moveable relative to the stationary pole part against the action of a spring in the first axial direction in dependence of electric current being fed to the solenoid operator, such that one or more of the channels get proportionally opened or closed, wherein,

one of the stationary and movable pole parts comprises a flux-bypass nose that projects forwardly away from its first pole face and that on one side is delimited by a first sidewall that extends parallel to the first axial direction,

the other one of the stationary and movable pole parts comprises a second sidewall that extends parallel to the first axial direction and that projects backwardly away from its second pole face,

wherein the flux-bypass nose fits into the other one of the stationary and movable pole parts in the first axial direction with a sliding fit of their parallel sidewalls along each other, such that in dependence of the electric current being fed to the solenoid operator, the air gap between the opposing pole faces closes while magnetic forces between those two pole faces decrease due to said parallel sidewalls sliding along each other and forming an increasing sideways directed bypass surface area for magnetic flux,

wherein the flux-bypass nose is annular shaped, and the parallel first and second side walls are cylindrical shaped,

wherein said first sidewall faces radially outwardly and, at its axial inward end, is circumvented by said first pole face,

wherein said second side wall faces radially inwardly, and, at its axial outward end, is circumvented by said second pole face, and

wherein a flow guider cap is positioned spaced in front of an axially directed part of the one or more of the channels towards a radially directed part of the one or more of the channels.