IP Library Granted Patent US 12669189
Granted Patent B2
US 12669189 · App. 19/034,267 · Granted Jun 30, 2026

Pressure relief valve (PRV) assembly including end-to-end coupled PRV stages and related methods

Inventors: John Head (Fountain Hills, AZ); James French (Chandler, AZ)
Assignee: PREVCO Subsea LLC
F16K17/044F16K17/06
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Quick Facts
Patent No.
US 12669189
App. No.
19/034,267
Granted
Jun 30, 2026
Kind
B2
Abstract

A pressure relief valve (PRV) assembly may include PRV stages coupled in end-to-end relation. Each PRV stage may include a PRV body having a cavity therein to receive an adjacent PRV body therein and a fluid passageway fluidly coupled to the cavity. Each PRV stage may also include a PRV valve carried within the cavity and extending within the fluid passageway, and a first biasing member carried within the cavity to bias the PRV valve. Each PRV stage may further include a biasing member stop coupled to the PRV valve within the fluid passageway, and a second biasing member held within the fluid passageway by the biasing member stop and biasing the PRV valve. An end cap may be coupled to a last PRV stage of the PRV stages to hold the first biasing member within the cavity.

Claims (55)

1 . A pressure relief valve (PRV) assembly comprising:

a plurality of PRV stages coupled in end-to-end relation, each PRV stage comprising

a PRV body having a cavity therein to receive an adjacent PRV body therein and a fluid passageway fluidly coupled to the cavity,

a PRV valve carried within the cavity and extending within the fluid passageway,

a first biasing member carried within the cavity to bias the PRV valve,

a biasing member stop coupled to the PRV valve within the fluid passageway, and

a second biasing member held within the fluid passageway by the biasing member stop and biasing the PRV valve; and

an end cap coupled to a last PRV stage of the plurality of PRV stages to hold the first biasing member within the cavity.

2 . The PRV assembly of claim 1 wherein the PRV valve comprises a head configured to define a seal between the cavity and the fluid passageway, and a shaft extending outwardly from the head within the fluid passageway.

3 . The PRV assembly of claim 2 wherein the biasing member stop is threadably coupled to the shaft.

4 . The PRV assembly of claim 2 wherein the PRV valve comprises a sealing member carried by the head adjacent the fluid passageway.

5 . The PRV assembly of claim 1 wherein the PRV body has an enlarged size body section having the cavity therein and a reduced size body section to be coupled within a cavity of an adjacent PRV body.

6 . The PRV assembly of claim 5 wherein the PRV body comprises a sealing member carried by a face of the enlarged size body section adjacent the reduced size body section to define a seal with an adjacent PRV body.

7 . The PRV assembly of claim 1 wherein the fluid passageway has first and second shoulders therein; wherein the second biasing member rests on the first shoulder; and wherein a first biasing member of an adjacent PRV stage rests on the second shoulder.

8 . The PRV assembly of claim 1 wherein the end cap has an end-cap passageway therein in fluid communication with the cavity.

9 . The PRV assembly of claim 8 wherein the end cap has a shoulder within the end-cap passageway; and wherein the first biasing member rests on the shoulder.

10 . The PRV assembly of claim 1 wherein the first biasing member comprises a first coil spring.

11 . The PRV assembly of claim 1 wherein the second biasing member comprises a second coil spring.

12 . The PRV assembly of claim 1 wherein a diameter of the fluid passageway is smaller than a diameter of the cavity.

13 . A pressure relief valve (PRV) assembly comprising:

a plurality of PRV stages coupled in end-to-end relation, each PRV stage comprising

a PRV body having a cavity therein to receive an adjacent PRV body therein and a fluid passageway fluidly coupled to the cavity, the PRV body having an enlarged size body section having the cavity therein, and a reduced size body section to be coupled within a cavity of an adjacent PRV body,

a PRV valve carried within the cavity and extending within the fluid passageway and comprising a head configured to define a seal between the cavity and the fluid passageway, and a shaft extending outwardly from the head within the fluid passageway,

a first biasing member carried within the cavity to bias the PRV valve,

a biasing member stop coupled to the PRV valve within the fluid passageway, and

a second biasing member held within the fluid passageway by the biasing member stop and biasing the PRV valve; and

an end cap coupled to a last PRV stage of the plurality of PRV stages to hold the first biasing member within the cavity.

14 . The PRV assembly of claim 13 wherein the biasing member stop is threadably coupled to the shaft.

15 . The PRV assembly of claim 13 wherein the PRV valve comprises a sealing member carried by the head adjacent the fluid passageway.

16 . The PRV assembly of claim 13 wherein the PRV body comprises a sealing member carried by a face of the enlarged size body section adjacent the reduced size body section to define a seal with an adjacent PRV body.

17 . The PRV assembly of claim 13 wherein the fluid passageway has first and second shoulders therein; wherein the second biasing member rests on the first shoulder; and wherein a first biasing member of an adjacent PRV stage rests on the second shoulder.

18 . A method of making a pressure relief valve (PRV) assembly comprising:

coupling a plurality of PRV stages in end-to-end relation, each PRV stage comprising

a PRV body having a cavity therein to receive an adjacent PRV body therein and a fluid passageway fluidly coupled to the cavity,

a PRV valve carried within the cavity and extending within the fluid passageway,

a first biasing member carried within the cavity to bias the PRV valve,

a biasing member stop coupled to the PRV valve within the fluid passageway, and

a second biasing member held within the fluid passageway by the biasing member stop and biasing the PRV valve; and

coupling an end cap to a last PRV stage of the plurality of PRV stages to hold the first biasing member within the cavity.

19 . The method of claim 18 wherein the PRV valve comprises a head configured to define a seal between the cavity and the fluid passageway, and a shaft extending outwardly from the head within the fluid passageway.

20 . The method of claim 19 wherein the biasing member stop is threadably coupled to the shaft.

21 . The method of claim 19 wherein the PRV valve comprises a sealing member carried by the head adjacent the fluid passageway.

22 . The method of claim 18 wherein the PRV body has an enlarged size body section having the cavity therein and a reduced size body section; and wherein coupling the plurality of PRV stages comprises coupling the reduced size body within a cavity of an adjacent PRV body.

23 . A method of making a pressure relief valve (PRV) assembly comprising:

forming each of a plurality of PRV stages by at least

forming a PRV body having a cavity therein to receive an adjacent PRV body therein and a fluid passageway fluidly coupled to the cavity,

positioning a PRV valve carried within the cavity and extending within the fluid passageway,

positioning a first biasing member carried within the cavity to bias the PRV valve,

coupling a biasing member stop to the PRV valve within the fluid passageway, and

positioning a second biasing member within the fluid passageway and to be held by the biasing member stop to bias the PRV valve;

coupling the plurality of PRV stages in end-to-end relation; and

coupling an end cap to a last PRV stage of the plurality of PRV stages to hold the first biasing member within the cavity.

24 . The method of claim 23 wherein the PRV valve comprises a head configured to define a seal between the cavity and the fluid passageway, and a shaft extending outwardly from the head within the fluid passageway.

25 . The method of claim 24 wherein coupling the biasing member stop comprises threadably coupling the biasing member stop to the shaft.

26 . The method of claim 23 wherein the PRV body has an enlarged size body section having the cavity therein and a reduced size body section; and wherein coupling the plurality of PRV stages comprises coupling the reduced size body within a cavity of an adjacent PRV body.