Precision-cut casing tubular for centralizer assembly
A method includes scanning a thickness of a workpiece in at least one point using a thickness sensor, determining that the workpiece is out of alignment in a cutting machine using the thickness sensor, and realigning the workpiece relative to the cutting machine or adjusting a machining operation using a controller of the cutting machine in response to determining that the workpiece is out of alignment.
1 . A method, comprising:
scanning a thickness of a workpiece in at least one point using a thickness sensor;
determining that the workpiece is out of alignment in a cutting machine using the thickness sensor; and
realigning the workpiece relative to the cutting machine in response to determining that the workpiece is out of alignment, wherein realigning comprises moving a central axis of the workpiece relative to the cutting machine.
2 . A method, comprising:
scanning a thickness of a workpiece in at least one point using a thickness sensor, wherein the thickness sensor comprises an electromagnetic acoustic transducer;
determining that the workpiece is out of alignment in a cutting machine using the thickness sensor; and
realigning the workpiece relative to the cutting machine or adjusting a machining operation using a controller of the cutting machine in response to determining that the workpiece is out of alignment.
3 . The method of claim 1 , further comprising:
determining that the workpiece is volumetrically sufficient to support a machining process based at least in part on the scanning; and
performing a machining process using the cutting machine in response to determining that the workpiece is volumetrically sufficient to support the machining process.
4 . The method of claim 1 , further comprising comparing measurements generated by the scanning with one or more target measurements and determining what operations to conduct and what operations to omit based on the comparing.
5 . The method of claim 1 , wherein the method comprises adjusting the machining operation, and wherein adjusting the machining operation includes changing a code being executed by the controller controlling the machining operation.
6 . The method of claim 5 , wherein adjusting the machining operation comprises causing machine tooling to change orientation.
7 . A method, comprising:
scanning a thickness of a workpiece in at least one point using a thickness sensor, wherein the thickness sensor is a wireless sensor;
determining that the workpiece is out of alignment in a cutting machine using the thickness sensor; and
realigning the workpiece relative to the cutting machine or adjusting a machining operation using a controller of the cutting machine in response to determining that the workpiece is out of alignment.
8 . The method of claim 7 , further comprising converting rotation of a motor in a turret to electrical power for the wireless sensor using a generator coupled with the sensor, wherein the turret is coupled to the sensor and to one or more machining tools.
9 . A system, comprising:
a machining tool configured to cut a workpiece;
a sensor configured to detect a thickness of a wall of the workpiece; and
a controller for controlling a machining operation using the machining tool, the controller being coupled to the machining tool and to the sensor, the controller being configured to:
receive signals from the sensor representing the thickness,
determine that the workpiece is out of alignment with the machining tool in response to the signals, and
adjust a position and/or orientation of the machining tool, the workpiece, or both, in response to determining that the workpiece is out of alignment with the machining tool, wherein adjusting comprises moving a central axis of the workpiece relative to the machining tool.
10 . A system, comprising:
a machining tool configured to cut a workpiece;
a sensor configured to detect a thickness of a wall of the workpiece, wherein the sensor comprises an electromagnetic acoustic transducer; and
a controller for controlling a machining operation using the machining tool, the controller being coupled to the machining tool and to the sensor, the controller being configured to:
receive signals from the sensor representing the thickness,
determine that the workpiece is out of alignment with the machining tool in response to the signals, and
adjust a position and/or orientation of the machining tool, the workpiece, or both, in response to determining that the workpiece is out of alignment with the machining tool.
11 . A system, comprising:
a machining tool configured to cut a workpiece;
a sensor configured to detect a thickness of a wall of the workpiece; and
a controller for controlling a machining operation using the machining tool, the controller being coupled to the machining tool and to the sensor, the controller being configured to:
receive signals from the sensor representing the thickness,
determine that the workpiece is out of alignment with the machining tool in response to the signals,
adjust a position and/or orientation of the machining tool, the workpiece, or both, in response to determining that the workpiece is out of alignment with the machining tool;
compare measurements generated by scanning the workpiece using the sensor with one or more target measurements, and
determine one or more operations to conduct and one or more operations to omit based on the comparing.
12 . The system of claim 9 , wherein adjusting the position and/or orientation of the machining tool, the workpiece, or both comprises changing a code being executed by the controller controlling the machining operation.
13 . The system of claim 9 , wherein adjusting the position of the machining tool, the workpiece, or both comprises adjusting the machining operation comprises causing the machining tool to change orientation.
14 . The system of claim 9 , further comprising a turret connected to the machining tool and to the sensor, wherein the turret is rotatable such that in a first rotary position, the machining tool faces the workpiece and the sensor is directed away from the workpiece, and in a second rotary position, the sensor is directed toward the workpiece and the machining tool is faces away from the workpiece.
15 . The system of claim 14 , further comprising a generator coupled to the turret, wherein the generator is configured to generate power from rotation of a connector of the sensor and to provide the power to the sensor.
16 . The system of claim 9 , wherein the controller is configured to detect an alignment between an internal feature of the workpiece and the machining tool based on the sensor, and to adjust the position of the machining tool, the workpiece, or both in response to detecting the alignment between the internal feature of the workpiece and the machining tool.
17 . The system of claim 16 , wherein the internal feature comprises at least one of a gun-drill hole, a keyway, or a radial hole.
18 . A system, comprising:
a machining tool configured to cut a workpiece;
a sensor configured to detect a thickness of a wall of the workpiece, wherein the sensor comprises an electromagnetic acoustic transducer; and
a controller coupled to the machining tool and to the sensor, and comprising a processor and one or more non-transitory, computer-readable media storing instructions that, when executed by the processor, cause the controller to perform operations, the operations comprising:
scanning a thickness of a workpiece in at least one point using a thickness sensor;
determining that the workpiece is out of alignment in a cutting machine using the thickness sensor; and
realigning the workpiece relative to the cutting machine or adjusting a machining operation using a controller of the cutting machine in response to determining that the workpiece is out of alignment.