IP Library Granted Patent US 12671085
Granted Patent B2
US 12671085 · App. 18/635,098 · Granted Jun 30, 2026

Method for producing active material

Inventors: Takayuki Uchiyama (Susono, JP); Shizuka Masuoka (Atsugi, JP); Tetsuya Waseda (Susono, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
H01M4/386C01B33/021C01P2002/72C01P2002/74C01P2006/40H01M2004/021H01M2004/027H01M2220/20
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Quick Facts
Patent No.
US 12671085
App. No.
18/635,098
Granted
Jun 30, 2026
Kind
B2
Abstract

A main object of the present disclosure is to provide a method for producing an active material wherein a volume variation due to charge/discharge is reduced. The present disclosure achieves the object by providing a method for producing an active material, the method comprising steps of: a preparing step of preparing a LiSi precursor including a Si element and a Li element, and a void forming step of forming a void by extracting the Li element from the LiSi precursor by using a Li extracting solvent, and the LiSi precursor includes a crystal phase of Li 22 Si 5 .

Claims (11)

1 . A method for producing an active material, the method comprising steps of:

a preparing step of preparing a LiSi precursor including a Si element and a Li element, and

a void forming step of forming a void by extracting the Li element from the LiSi precursor by using a Li extracting solvent, and

the LiSi precursor includes a crystal phase of Li 22 Si 5 ,

wherein the LiSi precursor has peak “a” of the Li 22 Si 5 at a position of 2θ=24.8°=0.5°, and has peak “b” of Li 15 Si 4 at a position of 2θ=9.4°+0.5° in X-ray diffraction measurement using a CuKα ray,

when an intensity of the peak “a” is regarded as Ia, and an intensity of the peak “b” is regarded as Ib, a peak intensity ratio (Ia/Ib) is 0.50 or more, and

the active material has a void ratio of 5% or more and 50% or less.

2 . The method for producing an active material according to claim 1 , wherein the preparing step is a step of preparing the LiSi precursor by mixing a Si raw material including a Si element and a Li raw material including a Li element while applying a mechanical energy.

3 . The method for producing an active material according to claim 1 , wherein the Li extracting solvent is at least one kind of an ethanol, an 1-propanol, an 1-butanol, an 1-hexanol, and an acetic acid.

4 . The method for producing an active material according to claim 1 , wherein, prior to the void forming step, the method comprises a dispersing step of obtaining a LiSi precursor dispersion by adding a dispersing medium with a specific dielectric constant of 3.08 or less to the LiSi precursor.

5 . The method for producing an active material according to claim 4 , wherein the dispersing medium is at least one kind of a n-butyl ether, an 1,3,5-trimethylbenzene, and a n-heptane.