IP Library Granted Patent US 12,671,261
Granted Patent B2
US 12,671,261 · App. 19/093,585 · Granted Jun 30, 2026

Portable power supply

Inventors: Mahesh M. Swamy (Gurnee, IL); Omid H. Shirazi (Brookfield, WI); Matthew R. Polakowski (Greenfield, WI); Nathan J. Gustafson (Milwaukee, WI); Paul C. Chao (Menomonee Falls, WI); Samantha L Billetdeaux (Mukwonago, WI); Michael R. Halverson (Greenfield, WI); Benjamin C. Tesch (Milwaukee, WI); Chun Jian Tang (Sussex, WI); Michael A. Matthews (Milwaukee, WI); James Dykstra (Milwaukee, WI); Brian M. Hockers (Nashotah, WI); Catherine Kelli Semon (Milwaukee, WI); Andrew S. Lentz (Wauwatosa, WI)
Assignee: Milwaukee Electric Tool Corporation
H02J7/855H02J7/42H02J7/50H02J7/80H02J7/96H02J2207/20
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Quick Facts
Patent No.
US 12,671,261
App. No.
19/093,585
Granted
Jun 30, 2026
Kind
B2
Abstract

A portable power supply including: an internal power source including a first subcore and a second module; an alternating current (AC) power output; a direct current (DC) power output; an input unit receiving power from a external source; a power conversion unit converting the power received from the external source to a first DC power; a subcore charging circuit converting the first DC power to a second DC power used for charging the first subcore; a switched capacitor circuit converting a third DC power output by the first and second subcores to a fourth DC power; an AC power conversion unit converting the fourth DC power to an AC power used for powering a peripheral device connected to the AC power output; and a DC power conversion unit converting the fourth DC power to a fifth DC power used for powering a peripheral device connected to the DC power output.

Claims (54)

1 . A portable power supply comprising:

an internal power source including a first subcore module and a second subcore module;

an alternating current (AC) power output;

a direct current (DC) power output;

an input unit configured to receive power from a first external source;

a power conversion unit configured to convert the power received from the first external source to a first DC power;

a subcore charging circuit configured to convert the first DC power output by the power conversion unit to a second DC power used for charging the first subcore module;

a switched capacitor circuit configured to convert a third DC power output by the first and second subcore modules to a fourth DC power;

an AC power conversion unit configured to convert the fourth DC power output by the switched capacitor circuit to an AC power used for powering a first peripheral device connected to the AC power output; and

a DC power conversion unit configured to convert the fourth DC power output by the switched capacitor circuit to a fifth DC power used for powering a second peripheral device connected to the DC power output.

2 . The portable power supply of claim 1 , wherein the power conversion unit includes a power factor correction (PFC) circuit and DC-DC converter; and

wherein the internal power source is a large-capacity battery pack.

3 . The portable power supply of claim 1 , wherein the AC power conversion unit includes a DC-DC converter and an inverter.

4 . The portable power supply of claim 3 , wherein the AC power conversion unit further includes a rectifier configured to convert a second AC power input from a third peripheral device connected to the AC power output to a sixth DC power for charging the internal power source.

5 . The portable power supply of claim 1 , wherein the DC power conversion unit includes a DC-DC converter.

6 . The portable power supply of claim 1 , further comprising a relay configured to selectively connect the input unit to the AC power output.

7 . The portable power supply of claim 1 , wherein the input unit is further configured to receive power from a second external source.

8 . The portable power supply of claim 7 , further comprising a second power conversion unit configured to convert the power received from the second external source to a seventh DC power used for charging the internal power source.

9 . The portable power supply of claim 8 , wherein:

the first power conversion unit is configured to charge the internal power source with the first DC power at a first rate;

the second power conversion unit is configured to charge the internal power source with the seventh DC power at a second rate; and

wherein the first rate is greater than the second rate.

10 . The portable power supply of claim 1 , further comprising a load switch configured to connect the first power conversion unit to the DC power conversion unit.

11 . The portable power supply of claim 1 , further comprising a second AC power conversion unit; and

wherein the AC power conversion unit and the second AC power conversion are electrically connected in parallel between the internal power source and the AC output.

12 . The portable power supply of claim 1 , further comprising a second internal power source and a second power conversion unit configured to charge the second internal power source;

wherein the second internal power source is configured to provide power to a controller included in the portable power supply.

13 . The portable power supply of claim 1 , wherein the second peripheral device connected to the DC output is a power tool battery pack;

wherein power provided by the power tool battery pack is used for charging the internal power source; and

wherein power provided by the power tool battery pack is used for powering the first peripheral device connected to the AC output.

14 . The portable power supply of claim 1 , wherein the input unit is contained in a first housing, the internal power source is contained in a second housing, the AC power conversion unit is contained in a third housing, and the DC power conversion unit is contained in a fourth housing.

15 . The portable power supply of claim 1 , further comprising:

a second internal power source;

a second AC power output;

a second input unit configured to receive power from a second external source;

a second power conversion unit configured to convert the power received from the second external source to a third DC power used for charging the second internal power source; and

a second AC power conversion unit configured to convert power output by the second internal power source to a second AC power used for powering a third peripheral device connected to the second AC power output.

16 . The portable power supply of claim 1 , further comprising:

a wireless communication circuit;

a sensor configured to measure a voltage of the internal power source; and

a controller including an electronic processor configured to:

monitor a voltage of the internal power source based on voltage measurements taken by the sensor,

disable the first power conversion unit when the voltage of the internal power source exceeds a charge cutoff threshold, the charge cutoff threshold having a value that is less than 90% of a nominal charge capacity of the internal power source; and

disable at least one of the AC power output and the DC power output when the voltage of the internal power source is less than a discharge cutoff threshold, the discharge cutoff threshold having a value that is greater than 10% of the nominal charge capacity of the internal power source,

wherein the controller receives, by the wireless communication circuit, a value of the charge cutoff threshold from an external device.

17 . The portable power supply of claim 1 , further comprising:

a sensor; and

a controller including an electronic processor configured to:

monitor, using the sensor, an amount of power that is output by the AC power output and the DC power output;

determine an amount of power that is output by the AC power output and the DC power output during a time interval; and

shut off the portable power supply when the amount of power output by the AC power output and the DC power output during the time interval is less than a power threshold.

18 . The portable power supply of claim 1 , wherein the power conversion unit includes an inductor for filtering the power received from the first external device.

19 . The portable power supply of claim 18 , wherein the inductor is connected to an input side of the power conversion unit.

20 . The portable power supply of claim 18 , wherein the first subcore module is electrically connected in series with the second subcore module; and wherein the internal power source further includes a third subcore module that is selectively connected in series with the first and second subcore modules by a switch.