IP Library Granted Patent US 12672346
Granted Patent B2
US 12672346 · App. 18/738,649 · Granted Jun 30, 2026

Method for forming source/drain contacts

Inventors: Shao-Ming Koh (Hsinchu City, TW); Chen-Ming Lee (Taoyuan County, TW); Fu-Kai Yang (Hsinchu City, TW); Mei-Yun Wang (Hsin-Chu, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
H10D84/85H10D30/797H10D64/0113H10D84/013H10D84/0135H10D84/017H10D84/0193H10D84/038H10D84/853H10P50/00H10P50/242H10P50/282H10P50/287H10P50/644H10P70/20H10W20/071H10W20/40H10D30/0212H10D30/6219H10D62/822
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Quick Facts
Patent No.
US 12672346
App. No.
18/738,649
Granted
Jun 30, 2026
Kind
B2
Abstract

A semiconductor device includes a first transistor in a first region of a first conductivity type and a second transistor in a second region of a second conductivity type opposite to the first conductivity type. The first transistor includes a first gate stack, a first epitaxial feature in a source/drain (S/D) region of the first region, and a first metal silicide layer over the first epitaxial feature. The second transistor includes a second gate stack, a second epitaxial feature in an S/D region of the second region, a dopant-containing implant layer over the second epitaxial feature, and a second metal silicide layer over the dopant-containing implant layer. The dopant-containing implant layer includes a metallic dopant. A lowest point of a top surface of the first epitaxial feature is below a lowest point of a top surface of the second epitaxial feature.

Claims (52)

1 . A semiconductor device, comprising:

a first transistor in a first region of a first conductivity type including:

a first gate stack;

a first gate spacer over sidewalls of the first gate stack;

a first epitaxial feature in a source/drain (S/D) region of the first region; and

a first metal silicide layer over the first epitaxial feature; and

a second transistor in a second region of a second conductivity type opposite to the first conductivity type including:

a second gate stack;

a second gate spacer over sidewalls of the second gate stack;

a second epitaxial feature in an S/D region of the second region;

a dopant-containing implant layer over the second epitaxial feature, wherein the dopant-containing implant layer includes a metallic dopant, wherein the second epitaxial feature is free of the metallic dopant; and

a second metal silicide layer over the dopant-containing implant layer,

wherein a lowest point of a top surface of the first epitaxial feature is below a lowest point of a top surface of the second epitaxial feature,

wherein the top surface of the first epitaxial feature and the top surface of the second epitaxial feature each have a concave profile.

2 . The semiconductor device of claim 1 , wherein the first conductivity type is an n-type, and the second conductivity type is a p-type.

3 . The semiconductor device of claim 1 , wherein the metallic dopant is gallium.

4 . The semiconductor device of claim 3 , wherein the dopant-containing implant layer further includes boron.

5 . The semiconductor device of claim 1 , wherein the first and second metal silicide layers include different metallic elements.

6 . The semiconductor device of claim 5 , wherein the second metal silicide layer includes the metallic dopant and the first metal silicide layer is substantially free of the metallic dopant.

7 . The semiconductor device of claim 1 , wherein a first vertical distance between a bottom surface of the first gate spacer and the lowest point of the top surface of the first epitaxial feature is greater than a second vertical distance between a bottom surface of the second gate spacer and the lowest point of the top surface of the second epitaxial feature.

8 . The semiconductor device of claim 1 , wherein the first epitaxial feature is substantially free of the metallic dopant.

9 . The semiconductor device of claim 1 , wherein the second epitaxial feature and the dopant-containing implant layer both include silicon and germanium.

10 . A semiconductor device, comprising:

a first source/drain (S/D) region, a second S/D region, and a channel region connecting the first and second S/D regions;

a gate structure over the channel region;

a first S/D feature comprising silicon germanium disposed in the first S/D region, wherein a top portion of the first S/D feature is doped with gallium and a bottom portion of the first S/D feature is free of gallium;

a second S/D feature disposed in the second S/D region, wherein the second S/D feature is free of gallium;

a metal silicide layer over a top surface of the first S/D feature; and

an S/D contact disposed on the metal silicide layer and electrically coupled to the first S/D feature.

11 . The semiconductor device of claim 10 , wherein the metal silicide layer includes gallium.

12 . The semiconductor device of claim 10 , wherein the top surface of the first S/D feature is below a top surface of the second S/D feature.

13 . The semiconductor device of claim 12 , wherein the top surface of the first S/D feature has a concave profile, and the top surface of the second S/D feature is substantially flat.

14 . The semiconductor device of claim 10 , wherein the top portion of the first S/D feature is also doped with boron.

15 . The semiconductor device of claim 10 , wherein the second S/D feature includes silicon germanium.

16 . The semiconductor device of claim 10 , further comprising:

a gate spacer layer disposed on sidewalls of the gate structure;

a contact etch stop layer (CESL) disposed on sidewalls of the gate spacer layer; and

a protective dielectric layer interposing the CESL and the S/D contact.

17 . A semiconductor device comprising:

an n-type transistor region including:

a first gate stack;

a first gate spacer over sidewalls of the first gate stack;

an n-type epitaxial feature in a source/drain (S/D) region of the n-type transistor region; and

a first metal silicide layer over the n-type epitaxial feature; and

a p-type transistor region including:

a second gate stack;

a second gate spacer over sidewalls of the second gate stack;

a silicon germanium containing epitaxial feature in an S/D region of the p-type transistor region, wherein a top portion of the silicon germanium containing epitaxial feature also contains gallium, wherein a bottom portion of the silicon germanium containing epitaxial feature is free of gallium, and wherein a thickness of the bottom portion of the silicon germanium containing epitaxial feature is greater than a thickness of the top portion of the silicon germanium containing epitaxial feature; and

a second metal silicide layer over the top portion of the silicon germanium containing epitaxial feature.

18 . The semiconductor device of claim 17 , wherein the silicon germanium containing epitaxial feature further contains boron.

19 . The semiconductor device of claim 17 , wherein a first vertical distance between a bottom surface of the first gate spacer and a lowest point of an upper surface of the n-type epitaxial feature is greater than a second vertical distance between a bottom surface of the second gate spacer and a lowest point of an upper surface of the silicon germanium containing epitaxial feature.

20 . The semiconductor device of claim 17 , wherein a lowest point of a top surface of the n-type epitaxial feature is below a lowest point of a top surface of the silicon germanium containing epitaxial feature.