Image sensor including auto-focus pixels
An image sensor includes a normal pixel, a first auto-focus (AF) pixel, and a second AF pixel, each of the normal pixel, the first AF pixel and the second AF pixel including a photodiode. The image sensor further includes a normal microlens disposed on the normal pixel, and a first AF microlens disposed on the first AF pixel and the second AF pixel. The photodiode of the normal pixel, the photodiode of the first AF pixel, and the photodiode of the second AF pixel are respectively disposed in photo-detecting areas of a semiconductor substrate. A height of the first AF microlens in a vertical direction from a top surface of the semiconductor substrate is greater than a height of the normal microlens in the vertical direction from the top surface of the semiconductor substrate.
1 . A method of manufacturing an image sensor, comprising:
arranging a plurality of photo-detecting areas corresponding to each of a plurality of pixels including a normal pixel, a first auto-focus (AF) pixel, and a second AF pixel on a first surface of a semiconductor substrate;
disposing an insulating layer and color filters on a second surface of the semiconductor substrate;
disposing a lens layer on the color filters, the lens layer having a lower surface facing the color filters and an upper surface opposite the lower surface, and the lens layer being continuously formed of a same material from the lower surface to the upper surface;
disposing a first photoresist film on the upper surface of the lens layer;
performing a first etching process on the lens layer and a first dummy lens to form a first micro lens pattern in the lens layer, the first dummy lens being formed based on the first photoresist film, the first micro lens pattern having a first etched upper surface opposite the lower surface of the lens layer, and the same material being continuously formed from the lower surface to the first etched upper surface;
disposing a second photoresist film on the first etched upper surface of the first micro lens pattern; and
performing a second etching process on the first micro lens pattern and a second dummy lens to form a micro lens, the second dummy lens being formed based on the second photo resist film, the micro lens having a second etched upper surface opposite the lower surface of the lens layer, and the same material being continuously formed from the lower surface to the second etched upper surface.
2 . The method of claim 1 , wherein the arranging the plurality of photo-detecting areas comprises:
forming a deep trench isolation portion to isolate the plurality of photo-detecting areas from each other.
3 . The method of claim 2 , wherein the deep trench isolation portion is formed to extend from the first surface to the second surface.
4 . The method of claim 3 , wherein a width of the deep trench isolation portion formed on the first surface is greater than a width of the deep trench isolation portion formed on the second surface.
5 . The method of claim 2 , wherein the forming the deep trench isolation portion comprises:
constructing the deep trench isolation portion with an insulating material having a lower refractive index than the semiconductor substrate.
6 . The method of claim 1 , wherein the disposing the first photoresist film comprises:
disposing the first photoresist film such that a common pattern is formed on the first AF pixel and the second AF pixel.
7 . The method of claim 6 , wherein the second photoresist film is formed on the first AF pixel and the second AF pixel, and not on the normal pixel.
8 . The method of claim 6 , wherein a height of the micro lens formed corresponding to the first AF pixel and the second AF pixel is greater than a height of the micro lens formed corresponding to the normal pixel.
9 . The method of claim 1 , wherein the forming the first micro lens pattern comprises:
forming the first dummy lens by performing a reflow process on the first photoresist film,
wherein the first dummy lens is formed in a convex hemisphere shape.
10 . The method of claim 1 , wherein the forming the micro lens comprises:
forming the second dummy lens by performing a reflow process on the second photoresist film, and
wherein the second dummy lens is formed in a convex hemisphere shape.
11 . The method of claim 1 , wherein each of patterns of the first photoresist film is formed to have a constant distance from each other.
12 . The method of claim 1 , wherein the first etching process and the second etching process are wet etching processes using the first dummy lens and the second dummy lens as an etch mask, respectively.
13 . The method of claim 1 , further comprising depositing a protective film on the micro lens.
14 . The method of claim 1 , wherein a same color filter is disposed on the first AF pixel and the second AF pixel.
15 . The method of claim 1 , wherein the first surface is a bottom surface of the semiconductor substrate, the second surface is a top surface of the semiconductor substrate.
16 . A method of manufacturing an image sensor, comprising:
arranging a plurality of photo-detecting areas corresponding to each of a plurality of pixels including a normal pixel, a first auto-focus (AF) pixel, and a second AF pixel on a bottom surface of a semiconductor substrate;
disposing a lens layer on a top surface of the semiconductor substrate, the lens layer having a lower surface facing the semiconductor substrate and an upper surface opposite the lower surface, and the lens layer being continuously formed of a same material from the lower surface to the upper surface;
disposing a first photoresist film on the upper surface of the lens layer such that a common pattern is formed on the first AF pixel and the second AF pixel;
forming a first dummy lens by processing the first photoresist film;
forming a first micro lens pattern in the lens layer by etching the lens layer and the first dummy lens, the first micro lens pattern having a first etched upper surface opposite the lower surface of the lens layer, and the same material being continuously formed from the lower surface to the first etched upper surface;
disposing a second photoresist film on the first etched upper surface of the first micro lens pattern;
forming a second dummy lens by processing the second photoresist film; and
forming a micro lens by etching the first micro lens pattern and the second dummy lens, the micro lens having a second etched upper surface opposite the lower surface of the lens layer, and the same material being continuously formed from the lower surface to the second etched upper surface.
17 . The method of claim 16 , wherein the arranging the plurality of photo-detecting areas comprises:
forming a deep trench isolation portion to isolate the plurality of photo-detecting areas from each other.
18 . The method of claim 16 , wherein the second photoresist film is formed on the first AF pixel and the second AF pixel, and not on the normal pixel.
19 . A method of manufacturing an image sensor, comprising:
arranging a plurality of photo-detecting areas corresponding to each of a plurality of pixels including a normal pixel, a first auto-focus (AF) pixel, and a second AF pixel, and isolated from each other by a deep trench isolation portion;
disposing an insulating layer and a plurality of color filters on the plurality of photo-detecting areas;
disposing a lens layer on the plurality of color filters, the lens layer having a lower surface facing the plurality of color filters and an upper surface opposite the lower surface, and the lens layer being continuously formed of a same material from the lower surface to the upper surface;
disposing a first photoresist film on the upper surface of the lens layer;
forming a first dummy lens by processing the first photoresist film;
forming a first micro lens pattern by etching the lens layer and the first dummy lens, the first micro lens pattern having a first etched upper surface opposite the lower surface of the lens layer, and the same material being continuously formed from the lower surface to the first etched upper surface;
disposing a second photoresist film corresponding to the first AF pixel and the second AF pixel on the first etched upper surface of the first micro lens pattern;
forming a second dummy lens by processing the second photoresist film; and
forming a micro lens by etching the first micro lens pattern and the second dummy lens, the micro lens having a second etched upper surface opposite the lower surface of the lens layer, and the same material being continuously formed from the lower surface to the second etched upper surface.
20 . The method of claim 19 , wherein the disposing the first photoresist film comprises:
disposing the first photoresist film such that a common pattern is formed on the first AF pixel and the second AF pixel, and is offset from the normal pixel.