IP Library Granted Patent US 12672391
Granted Patent B2
US 12672391 · App. 17/562,181 · Granted Jun 30, 2026

Micro-LED structure and micro-LED chip including same

Inventors: Qiming Li (Albuquerque, NM); Yuankun Zhu (Shanghai, CN); Anle Fang (Shanghai, CN); Deshuai Liu (Shanghai, CN)
Assignee: Hue Inc.
H10H20/812H10H20/81H10H20/811H10H20/814H10H20/819H10H20/821H10H20/831H10H20/841H10H20/851H10H20/855H10H20/856H10H20/857H10H29/10H10H29/14H10W90/00H10H20/83
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Quick Facts
Patent No.
US 12672391
App. No.
17/562,181
Granted
Jun 30, 2026
Kind
B2
Abstract

A micro-LED structure includes a first type conductive layer, a second type conductive layer stacked on the first type conductive layer, and a light emitting layer formed between the first type conductive layer and the second type conductive layer. The light emitting layer extends along a horizontal level away from a top edge of the first type conductive layer and a bottom edge of the second type conductive layer, such that an edge of the light emitting layer does not contact the top edge of the first type conductive layer and the bottom edge of the second type conductive layer. The bottom edge of the second type conductive layer is aligned with the top edge of the first type conductive layer.

Claims (31)

1 . A micro-LED structure including multiple micro-LEDs,

wherein at least one micro-LED of the multiple micro-LEDs comprises:

a first type conductive layer;

a second type conductive layer stacked on the first type conductive layer;

a light emitting layer formed between the first type conductive layer and the second type conductive layer;

a top spacer formed between a top surface of the light emitting layer and the second type conductive layer; and

a bottom spacer formed between a bottom surface of the light emitting layer and the first type conductive layer,

wherein the light emitting layer extends along a horizontal level away from a top edge of the first type conductive layer and a bottom edge of the second type conductive layer, such that an edge of the light emitting layer does not contact the top edge of the first type conductive layer and the bottom edge of the second type conductive layer, the bottom edge of the second type conductive layer is aligned with the top edge of the first type conductive layer, and

wherein the light emitting layer, the top spacer, and the bottom spacer are formed continuously and shared by two or more of the multiple micro-LEDs.

2 . The micro-LED structure according to claim 1 , further comprising a microlens formed on the second type conductive layer and on a top surface of the top spacer.

3 . The micro-LED structure according to claim 1 , wherein a thickness of the top spacer is larger than a thickness of the light emitting layer, and a thickness of the bottom spacer is larger than the thickness of the light emitting layer.

4 . The micro-LED structure according to claim 1 , wherein a top area of the first type conductive layer is larger than a bottom area of the first type conductive layer, and a top area of the second type conductive layer is smaller than a bottom area of the second type conductive layer.

5 . The micro-LED structure according to claim 1 , wherein the light emitting layer includes only one pair of quantum well layers, or multiple pairs of quantum well layers.

6 . The micro-LED structure according to claim 1 , further comprising a reflective structure surrounding the first type conductive layer.

7 . The micro-LED structure according to claim 6 , wherein the reflective structure is attached on a sidewall surface of the first type conductive layer, and

the micro-LED structure further comprises a bottom connection structure formed under the first type conductive layer and electrically connected with the first type conductive layer.

8 . The micro-LED structure according to claim 7 , further comprising a substrate under the first type conductive layer, and electrically connected with the bottom connection structure by a connecting pad in the substrate.

9 . The micro-LED structure according to claim 8 , wherein the substrate includes an IC circuit.

10 . The micro-LED structure according to claim 8 , wherein the reflective structure on the sidewall of the first type conductive layer is inclined relative to a surface of the substrate, and an inclined angle of the reflective structure is approximately 30° to approximately 75° relative to the surface of the substrate.

11 . The micro-LED structure according to claim 7 , wherein the bottom connection structure is made of a reflective and electrically conductive material.

12 . The micro-LED structure according to claim 7 , wherein the reflective structure on the sidewall of the first type conductive layer has a curved surface.

13 . The micro-LED structure according to claim 7 , wherein the reflective structure at the sidewall of the first type conductive layer is made of an ODR (omnidirectional reflector) structure or a DBR (distributed bragg reflection) structure.

14 . The micro-LED structure according to claim 6 , wherein the reflective structure is attached both on a sidewall surface and a bottom surface of the first type conductive layer.

15 . The micro-LED structure according to claim 14 , wherein the reflective structure on the bottom surface of the first type conductive layer is electrically conductive, and

the micro-LED structure further comprises a bottom connection structure formed at the bottom of the reflective structure and electrically connected with the reflective structure.

16 . The micro-LED structure according to claim 6 , wherein the reflective structure is configured to focus light on the second type conductive layer.

17 . The micro-LED structure according to claim 1 , further comprising:

a reflective structure attached on a bottom surface of the first type conductive layer.

18 . The micro-LED structure according to claim 17 , wherein the reflective structure is electrically conductive, and

the micro-LED structure further comprises a bottom connection structure formed at the bottom of the reflective structure and electrically connected with the reflective structure.

19 . The micro-LED structure according to claim 1 , further comprising an isolation layer surrounding the first type conductive layer and under the light emitting layer, the isolation layer being made of a light absorption material.